Operation CHARM: Car repair manuals for everyone.

128. Engine Flywheel Housing Installation

Engine Flywheel Housing Installation





1. Install the oil cooler adapter with gaskets (1, 2) to the oil cooler.

Notice: Refer to Fastener Notice in Service Precautions.

2. Install the oil cooler adapter to oil cooler bolts.
- Tighten the oil cooler adapter to oil cooler bolts to 21 Nm (15 ft. lbs.).





3. Install the two O-rings (1, 2) to the flywheel housing.
4. Apply a 2 mm wide bead of sealant to the flywheel housing sealing surfaces (3), including the upper oil pan to flywheel housing sealing area.





5. Install the flywheel housing to the cylinder block.
6. Install the flywheel housing bolts, denoted by a black circle.
7. Install the two flywheel housing to upper oil pan bolts, denoted by a black triangle.





8. Install the oil cooler adapter to flywheel housing studs.
- Tighten the oil cooler adapter studs to 10 Nm (89 inch lbs.).
9. Install the oil cooler adapter to flywheel housing nuts.
- Tighten the oil cooler adapter nuts to 21 Nm (15 ft. lbs.).





10. Install a new gasket to the turbocharger oil return pipe.
11. Install the turbocharger oil return pipe to flywheel housing studs.
- Tighten the turbocharger oil return pipe to flywheel housing studs to 10 Nm (89 inch lbs.).
12. Install the turbocharger oil return pipe nuts.
- Tighten the turbocharger oil return pipe nuts to 21 Nm (15 ft. lbs.).