Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Exhaust Manifold Removal - Left
4. Exhaust Manifold Removal - Right
5. Oil Level Indicator and Tube Removal
6. Water Pump Removal
7. Crankshaft Balancer Removal
8. Valve Rocker Arm Cover Removal - Left
9. Valve Rocker Arm Cover Removal - Right
10. Distributor Removal
11. Intake Manifold Removal
12. Valve Rocker Arm and Push Rod Removal
13. Cylinder Head Removal - Left
14. Cylinder Head Removal - Right
15. Valve Lifter Removal
16. Oil Filter Adapter Removal
17. Oil Pan Removal
18. Oil Pump, Screen and Crankshaft Oil Deflector Removal
19. Engine Front Cover Removal
20. Timing Chain and Sprocket Removal
21. Camshaft Removal
22. Piston, Connecting Rod, and Bearing Removal
23. Crankshaft Rear Oil Seal and Housing Removal
24. Crankshaft and Bearing Removal
25. Engine Block Plug Removal
26. Engine Block Clean and Inspect
27. Cylinder Boring and Honing
28. Piston and Connecting Rod Disassemble
29. Piston, Connecting Rod, and Bearing Clean and Inspect
30. Piston and Connecting Rod Assemble
31. Crankshaft and Bearing Clean and Inspect
32. Crankshaft Balancer Clean and Inspect
33. Engine Flywheel Clean and Inspect
34. Camshaft and Bearings Clean and Inspect
35. Camshaft Bearing Removal
36. Camshaft Bearing Installation
37. Timing Chain and Sprocket Clean and Inspect
38. Valve Rocker Arm and Push Rod Clean and Inspect
39. Valve Lifter and Guide Clean and Inspect
40. Cylinder Head Disassemble
41. Cylinder Head Clean and Inspect
42. Valve Guide Reaming, and Valve and Seat Grinding
43. Valve Rocker Arm Stud Removal
44. Valve Rocker Arm Stud Installation
45. Cylinder Head Assemble
46. Oil Pump Disassemble
47. Oil Pump Clean and Inspect
48. Oil Pump Assemble
49. Valve Rocker Arm Cover Clean and Inspect
50. Oil Pan Clean and Inspect
51. Intake Manifold Disassemble
52. Intake Manifold Clean and Inspect
53. Intake Manifold Assemble
54. Exhaust Manifold Clean and Inspect
55. Water Pump Clean and Inspect
56. Thread Repair
57. Service Prior to Assembly
58. Engine Block Plug Installation
59. Crankshaft and Bearing Installation
60. Crankshaft Rear Oil Seal and Housing Installation
61. Piston, Connecting Rod, and Bearing Installation
62. Camshaft Installation
63. Timing Chain and Sprocket Installation
64. Engine Front Cover Installation
65. Oil Pump, Screen and Crankshaft Oil Deflector Installation
66. Oil Pan Installation
67. Oil Filter Adapter Installation
68. Crankshaft Balancer Installation
69. Valve Lifter Installation
70. Cylinder Head Installation - Left
71. Cylinder Head Installation - Right
72. Valve Rocker Arm and Push Rod Installation
73. Valve Clearance Adjustment
74. Intake Manifold Installation
75. Distributor Installation
76. Valve Rocker Arm Cover Installation - Left
77. Valve Rocker Arm Cover Installation - Right
78. Water Pump Installation
79. Oil Level Indicator and Tube Installation
80. Exhaust Manifold Installation - Left
81. Exhaust Manifold Installation - Right
82. Engine Flywheel Installation