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Turbocharger Coolant Bypass Valve Replacement

Turbocharger Coolant Bypass Valve Replacement

Removal Procedure





1. Remove the upper intake manifold sight shield using the following procedure:
1.1. Remove the retaining bolt in the front of the shield.
1.2. Lift-up on the front of the shield.
1.3. Lift the shield off the rear bracket.
2. Drain the engine coolant.





3. Disconnect the turbocharger coolant hose from the turbocharger bypass valve.





4. Remove the turbocharger bypass valve and sealing washer from the water outlet tube.

Installation Procedure

Notice: Refer to Fastener Notice in Service Precautions.





1. Install the turbocharger bypass valve and sealing washer to the water outlet tube.
^ Tighten the turbocharger bypass valve to 60 Nm (44 ft. lbs.).





2. Connect the turbocharger coolant hose to the turbocharger bypass valve.





3. Install the upper intake manifold sight shield.
^ Tighten the upper intake manifold sight shield bolt to 9 Nm (80 inch lbs.).
4. Fill the engine coolant.