79. Intake Manifold Installation

Intake Manifold Installation





1. Install the new intake manifold gaskets (1) onto the cylinder heads.

Notice: Refer to Fastener Notice in Service Precautions.





2. Install the intake manifold. Secure the intake manifold with the 8 bolts and 4 nuts.
Tighten the bolts and nuts to 23 Nm (16.5 ft. lbs.).
3. Install the new throttle body gasket to the intake collector.





4. Install the throttle body (2) to the intake collector (1). Secure the throttle body with the 2 bolts and 2 nuts.
Tighten the nuts and bolts to 12 Nm (8.5 ft. lbs.).





5. Install the intake collector (1) and the throttle body (2) as an assembly to the intake manifold (3) with a new gasket. Secure with the 4 nuts and 2 bolts.
Tighten the nuts and bolts to 12 Nm (8.5 ft. lbs.).





6. Install the Idle Air Control (IAC) valve with a new gasket.
7. Connect the following hoses:
- The heater hose (2)
- The EVAP canister hose (1)
- The fuel feed hose (4)
- The fuel return hose (3)
- The tank pressure control solenoid valve hose





8. Install the Exhaust Gas Recirculation (EGR) pipe (4)
9. Connect the following hoses:
- The PCV hose to the cylinder head cover (9)
- The breather hose to the throttle body (6)
- The EVAP canister purge valve hose (1)
- The water hose (8)
- The heater hoses (3, 5)
10. Connect the following electrical connectors:
- The Manifold Differential Pressure (MDP) sensor
- The EVAP canister purge valve (1)
- The Exhaust Gas Recirculation (EGR) valve (2)





11. Install the clamp bracket (4) to intake collector.
12. Install the ground terminal (5) to intake collector.
13. Connect the following electrical connectors:
- The Throttle Position (TP) sensor (2)
- The Mass Air Flow (MAF) sensor (1)
- The Idle Air Control (IAC) valve (3)





14. Connect the injector wire coupler (1).





15. Connect the water hoses (3) to the throttle body.