Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Crankshaft Balancer Removal
3. Engine Flywheel Removal
4. Crankshaft Rear Oil Seal Removal
5. Oil Level Indicator and Tube Removal
6. Exhaust Manifold Removal - Left
7. Exhaust Manifold Removal - Right
8. Water Crossover Removal
9. Water Pump Removal
10. Intake Manifold Removal
11. Valve Rocker Arm Cover Removal - Left
12. Valve Rocker Arm Cover Removal - Right
13. Valve Rocker Arm and Push Rod Removal
14. Cylinder Head Removal - Left
15. Cylinder Head Removal - Right
16. Valve Lifter Removal
17. Oil Pump Drive Removal
18. Oil Pan Removal
19. Oil Pump, Screen and Crankshaft Oil Deflector Removal
20. Engine Front Cover Removal
21. Timing Chain and Sprocket Removal
22. Camshaft Removal
23. Piston, Connecting Rod, and Bearing Removal
24. Crankshaft and Bearing Removal
25. Oil Filter Adapter Removal
26. Engine Block Plug Removal
27. Camshaft Bearing Removal
28. Engine Block Clean and Inspect
29. Cylinder Boring and Honing
30. Crankshaft and Bearing Clean and Inspect
31. Crankshaft Balancer Clean and Inspect
32. Engine Flywheel Clean and Inspect
33. Piston and Connecting Rod Disassemble
34. Piston, Connecting Rod, and Bearing Clean and Inspect
35. Piston and Connecting Rod Assemble
36. Camshaft and Bearings Clean and Inspect
37. Camshaft Bearing Installation
38. Timing Chain and Sprocket Clean and Inspect
39. Valve Rocker Arm and Push Rod Clean and Inspect
40. Valve Lifter and Guide Clean and Inspect
41. Cylinder Head Disassemble
42. Cylinder Head Clean and Inspect
43. Valve Guide Reaming, and Valve and Seat Grinding
44. Cylinder Head Assemble
45. Oil Pump Disassemble
46. Oil Pump Clean and Inspect
47. Oil Pump Assemble
48. Oil Pump Drive Clean and Inspect
49. Valve Rocker Arm Cover Clean and Inspect
50. Oil Pan Clean and Inspect
51. Intake Manifold Disassemble
52. Intake Manifold Clean and Inspect
53. Intake Manifold Assemble
54. Exhaust Manifold Clean and Inspect
55. Water Crossover Clean and Inspect
56. Water Pump Clean and Inspect
57. Thread Repair
58. Service Prior to Assembly
59. Engine Prelubing
60. Engine Block Plug Installation
61. Oil Filter Adapter Installation
62. Crankshaft and Bearing Installation
63. Piston, Connecting Rod, and Bearing Installation
64. Camshaft Installation
65. Timing Chain and Sprocket Installation
66. Engine Front Cover Installation
67. Oil Pump, Screen and Crankshaft Oil Deflector Installation
68. Oil Pan Installation
69. Oil Pump Drive Installation
70. Valve Lifter Installation
71. Cylinder Head Installation - Left
72. Cylinder Head Installation - Right
73. Valve Rocker Arm and Push Rod Installation
74. Intake Manifold Installation
75. Valve Rocker Arm Cover Installation - Left
76. Valve Rocker Arm Cover Installation - Right
77. Water Pump Installation
78. Water Crossover Installation
79. Exhaust Manifold Installation - Left
80. Exhaust Manifold Installation - Right
81. Oil Level Indicator and Tube Installation
82. Crankshaft Rear Oil Seal Installation
83. Engine Flywheel Installation
84. Crankshaft Balancer Installation