Generator Replacement

GENERATOR REPLACEMENT

REMOVAL PROCEDURE

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

1. Disconnect the negative battery cable.
2. Remove the drive belt.




3. Remove the heater hose brace bolt from the generator.




4. Remove the generator mounting bolts.
5. Remove the generator from the mounting bracket.




6. Disconnect the generator electrical connector.




7. Remove the generator output (BAT) terminal retaining nut from the generator.

INSTALLATION PROCEDURE




1. Connect the generator output (BAT) terminal wire. Ensure the insulating boot is covering the terminal nut.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten the generator output (BAT) terminal nut to 17 N.m (12 lb ft).




2. Connect the generator electrical connector.




3. Install the generator to the generator mounting bracket.
4. Install the generator mounting bolts.

Tighten the generator mounting bolts to 50 N.m (37 lb ft).




5. Install the heater hose bracket bolt to the generator.

Tighten the heater hose bracket to the generator bolt to 25 N.m (18 lb ft).

6. Install the drive belt.
7. Connect the negative battery cable.