Flywheel: Service and Repair

Engine Flywheel Replacement

Removal Procedure
1. Remove the transmission.

2. Remove the clutch assembly, if equipped.





3. Remove the engine flywheel bolts.
4. Remove the engine flywheel (automatic transmission) (1), if applicable.
5. Remove the engine flywheel (manual transmission) (2), if applicable.

Flywheel:

Important: If replacing the engine flywheel (manual transmission), then NEW flywheel weights must be installed into the NEW engine flywheel in the same location as the old flywheel weights in the old engine flywheel.

6. Note the position of any flywheel weights for assembly (if applicable).
7. Clean and inspect all parts.

Installation Procedure

Flywheel:

Important: If replacing the engine flywheel (manual transmission), note the position and length of the original flywheel weights (if applicable). Flywheel weights of the same length must be installed into the new engine flywheel in the same location as the old flywheel weights were in the old engine flywheel.

1. Note the position of the flywheel weights and install the NEW flywheel weights as required. A properly installed flywheel weight will be flush or slightly below flush with the face of the engine flywheel.





2. Install the engine flywheel (1 or 2) to the crankshaft. Align the engine flywheel locator hole to the flywheel locator pin.





Notice: Refer to Fastener Notice in Service Precautions.

3. Install the engine flywheel bolts.
^ Tighten the engine flywheel bolts in sequence to 100 Nm (74 lb ft).
4. Install the clutch assembly, if equipped.
5. Install the transmission.