Clutch Disc: Service and Repair

Clutch Pressure and Driven Plate Replacement

Special Tools
- J 43482 Clutch Alignment Arbor

Removal Procedure

1. Remove the transmission. Refer to Transmission Replacement Service and Repair.






2. Remove the clutch cover bolts one turn at a time, until spring pressure is relieved.






3. Remove the clutch cover and the clutch disc.

Installation Procedure






1. Align the heavy side of the flywheel assembly , with the clutch cover Light Side.






2. Install the J 43482 in order to support the clutch cover to the flywheel assembly.






Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the clutch cover to flywheel bolts.

Tighten
Follow the tightening sequence. Tighten the bolts to 24 Nm (18 lb ft).

4. Remove the J 43482.
5. Install the transmission. Refer to Transmission Replacement Service and Repair.
6. Bleed the hydraulic system. Refer to Hydraulic Clutch System Bleeding Service and Repair.
7. Connect the negative battery cable.