Quarter Window Replacement (Non Encapsulated)

Quarter Window Replacement


Tools Required
* J 24402-A Glass Sealant (Cold Knife) Remover
* J 39032 Stationary Glass Removal Tool
* Urethane Adhesive Kit GM P/N 12346392 or Equivalent
* Isopropyl Alcohol or equivalent
* Cartridge-Type Caulking Gun
* Commercial-Type Utility Knife
* Razor Blade Scraper
* Suction Cups
* Plastic Paddle



Removal Procedure
Caution: Refer toCracked Window Caution .


Important: Before cutting out a quarter window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.


1. Open the liftgate.
2. Remove the inside rear garnish molding. Refer toTrim Panel Replacement - Rear Quarter Upper (Removal and Replacement) .
3. Remove the inside rear garnish molding. Refer toTrim Panel Replacement - Rear Quarter Lower (Removal and Replacement) .
Caution: Refer toDefroster Outlet Caution .
4. Cover the following parts to protect from broken glass:

* Upper dash pad
* Defroster outlets and air conditioning (A/C) outlets
* Seats and carpeting

Caution: Refer toGlass and Sheet Metal Handling Caution .

Important: When cutting out the quarter window use care not to damage the encapsulation around the perimeter of the quarter window. If the encapsulation is damaged, the window must be replaced.



Important: Keep the cutting edge of the tool against the quarter window. Do this from inside the vehicle to protect the outer painted surface.


5. Remove the window from the urethane adhesive.

* Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
* The only suitable lubrication is clear water.
* Use theJ 24402-A ,J 39032 , or equivalent in order to remove the quarter window.





6. With the aid of an assistant, remove the window (1) from the vehicle.



Installation Procedure

Important: The molded encapsulation surrounding the quarter window is made using PVC plastic materials. Use a specific PVC primer application prior to applying the urethane adhesive bead to the window.



1. Install the quarter window locator pins to the slots in the opening of the quarter panel.
2. Install the inside rear garnish molding. Refer toTrim Panel Replacement - Rear Quarter Upper (Removal and Replacement) .
3. Install the inside rear garnish molding. Refer toTrim Panel Replacement - Rear Quarter Lower (Removal and Replacement) .
4. Remove the double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
5. Close the liftgate.