Operation CHARM: Car repair manuals for everyone.

Fuel Door: Service and Repair



Fuel Filler Door Replacement

Removal Procedure

1. Open the fuel filler door.




2. Remove the tether push-pin retainer from the fuel filler door.




3. Remove the screws from the fuel filler door.
4. Reposition the filler neck boot to the right.
5. Remove the fuel filler door.



Installation Procedure

1. Position the fuel filler door to the quarter panel.





Notice: Refer to Fastener Notice in Cautions and Notices.

2. Install the screws to the fuel filler door.

Tighten the screws to 9 N.m (80 lb in).

3. Reposition the fuel filler neck boot.
4. Inspect the alignment of the fuel filler door.




5. Install the tether push-pin into the fuel filler door.
6. Close the fuel filler door.