Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly

CYLINDER HEAD BOLTS





Cylinder Head Bolt
First pass 30 Nm (22 lb ft)
Final pass 155 degrees

CYLINDER HEAD BOLT RE-USABILITY

Note: Do not use any sealing material. Always use NEW cylinder head bolts

CYLINDER HEAD SURFACE VARIATION

Surface flatness Block Deck
Longitude 0.050 mm (0.002 in)
Overall 0.1 mm (0.004 in)
Transverse 0.030 mm (0.0012 in)

CYLINDER BLOCK

Cylinder Head Deck Surface Flatness
Longitude 0.050 mm (0.002 in)
Overall 0.08 mm (0.0031 in)
Transverse 0.030 mm (0.0012 in)

INTAKE MANIFOLD

Tighten the bolts and nuts to 10 Nm (89 lb in)

CAMSHAFT BEARING CAP

Cam Cover to Cylinder Head Bolt 10 Nm (89 lb in)

EXHAUST MANIFOLD

Exhaust Manifold to Cylinder Head Nut - 2 passes 14 Nm (124 lb in)

CAMSHAFT GEAR/SPROCKET

Balance Shaft Drive Sprocket Bolts 15 Nm (11 lb ft)