112. Turbocharger Installation

Turbocharger Installation




1. Install the turbocharger air inlet adapter (1).

Caution: Refer to Fastener Caution (Fastener Caution).

2. Tighten the turbocharger air inlet adapter holding clamp (2) to 10 Nm (89 lb in).




3. Install the turbocharger oil feed pipe (3).
4. Install the turbocharger oil feed pipe eye bolt (1) and washers (2). Tighten the eye bolt to 35 Nm (26 lb ft).




5. Install the turbocharger lower heat shield (1).




6. Install the turbocharger assembly (2) with the oil feed pipe, oil return pipe and cooling return pipe.
7. Install the turbocharger mounting bolts (1) and tighten to 78 Nm (58 lb ft).
8. Install the turbocharger cooling return pipe bolt (3) and tighten to 25 Nm (18 lb ft).




9. Install the turbocharger cooling feed pipe (2) and the turbocharger cooling feed tubes (1) and (3).
10. Install the turbocharger cooling feed pipe bolt (4) and tighten to 25 Nm (18 lb ft).




11. Install the turbocharger cooling return pipe (2) and the turbocharger cooling return hose (1).
12. Install the turbocharger cooling return pipe bolts (3) and (4) and tighten to 25 Nm (18 lb ft).





Note: Lubricate the washers with diesel fuel before installing.

13. Install the turbocharger oil feed pipe eye bolt (1) and washers (2). Tighten the eye bolt to 50 Nm (37 lb ft).




14. Install the turbocharger heat shield (2).
15. Install the turbocharger upper heat shield bolts (1) and tighten to 10 Nm (89 lb in).





Note: Disconnect the left side fuel injector return hose assembly from the injectors to aid in removal of the PCV system.

16. Install the CDR valve, separator and hose (4) as an assembly.
17. Install the CDR valve, separator and hose bolts (1-3) and tighten to 10 Nm (89 lb in).