Disassembly / Assembly

Fig. 135 Bearing Removal Set-up:

DIFFERENTIAL / DISASSEMBLY
1. Remove differential side bearings. Set up Tool 5048, with Collets 8926 as shown in (Fig. 135).

Fig. 136 Removing Differential Side Bearings:

2. Using suitable socket and wrench, remove differential side bearing(s) (Fig. 136).

Fig. 137 Differential Components:

3. Remove twelve (12) differential ring gear-to-case bolts (Fig. 137). Remove differential ring gear from case.
4. Remove pinion shaft, and remove all pinion gears, side gears, and thrust washers (Fig. 137).

Fig. 137 Differential Components:

ASSEMBLY
1. Install differential pinion and side gears with washers to case (Fig. 137). Install pinion shaft. Pinion shaft is retained by ring gear.
2. Install differential ring gear (Fig. 137). Install and torque twelve (12) ring gear-to-case bolts to 85 N.m (63 ft. lbs.).
3. Install differential to arbor press bed.

Fig. 138 Installing Differential Side Bearings:

4. Press on differential side bearing(s) using Tool 8953 mounted onto Tool C-4171. Press until bearing bottoms on case (Fig. 138).