Charging System: Description and Operation

CHARGING SYSTEM
The charging system consists of:
- Generator
- Decoupler Pulley (If equipped)
- Electronic Voltage Regulator (EVR) circuitry within the Powertrain Control Module (PCM)
- Ignition switch (refer to the Ignition System section for information)
- Battery (refer to the Battery section for information)
- Inlet Air Temperature (calculated battery temperature 1.6L)
- Battery Temperature Sensor (2.0L, 2.4L, and 2.4L turbo)
- Voltmeter (refer to the Instrument Cluster section for information if equipped)
- Wiring harness and connections (refer to the Wiring section for information)
- Accessory drive belt (refer to the Cooling section for more information)

The charging system is turned on and off with the ignition switch. The system is on when the engine is running and the ASD relay is energized. The ASD relay is energized when the PCM grounds the ASD control circuit. This voltage is connected through the PCM or IPM (intelligent power module) and supplied to one of the generator field terminals (Gen. Source +) at the back of the generator.

The generator is driven by the engine through a serpentine belt and pulley or decoupler pulley arrangement.

The amount of DC current produced by the generator is controlled by the EVR (field control) circuitry contained within the PCM. This circuitry is connected in series with the second rotor field terminal and ground.

Battery temperature is detected using a stand alone sensor for vehicles having 2.0, 2.4, and 2.4L Turbo engines. For 1 .6L engines vehicles battery temperature is predicted using the values of 4 existing sensors inputs. These inputs are Inlet Air Sensor, Coolant Sensor, Vehicle Speed Sensor, and Fan State (on/off). The charging lamp will come on if either the inlet air temperature, coolant temperature, or vehicle speed sensor fail. If one of these sensors fail the charging system will default to 13.5 Volts. This temperature data, along with data from monitored line voltage (ASD voltage sense circuit), is used by the PCM to vary the battery charging rate. This is done by cycling the ground path to control the strength of the rotor magnetic field. The PCM then compensates and regulates generator current output accordingly to maintain system voltage at the targeted system voltage based on battery temperature.

All vehicles are equipped with On-Board Diagnostics (OBD). All OBD-sensed systems, including EVR (field control) circuitry, are monitored by the PCM. Each monitored circuit is assigned a Diagnostic Trouble Code (DTC). The PCM will store a DTC in electronic memory for certain failures it detects. Refer to On-Board Diagnostics in the Electronic Control Modules.

The Check Gauges Lamp (if equipped) monitors:
charging system voltage, engine coolant temperature and engine oil pressure. If an extreme condition is indicated, the lamp will be illuminated. This is done as reminder to check the three gauges. The signal to activate the lamp is sent via the PCI bus circuits. The lamp is located on the instrument panel. Refer to the Instrument Cluster section for additional information.