Fuel Level Sensor: Service and Repair

REMOVAL




1. Remove fuel pump module.
2. Depress retaining tab and remove the fuel pump/level sensor connector from the BOTTOM of the fuel pump module electrical connector.

NOTE: The pump module harness on TOP of flange is not serviceable or removable.




3. Remove the wedge lock from the electrical connector.




4. Using Special Tool C-4334 (1) terminal remover or equivalent, remove terminals from level sensor connector (2).




5. Remove wire from wire retainer.




6. Depress the tab and unlock the sender card.
7. Slide level sensor out of channel in module.

INSTALLATION




1. Wrap wires into groove in back of level sensor.
2. While feeding wires into guide grooves (1).





3. Slide level sensor up into channel until it snaps into place. Ensure tab at bottom of sensor locks in place.
4. Install wire into wire retainer.




5. Install level sensor wires in connector. Push the wires up through the connector and then pull them down until they lock in place. Ensure signal and ground wires are installed in the correct position.
6. Install locking wedge on connector.




7. Push connector up into bottom of fuel pump module electrical connector (1).
8. Install fuel pump module.