Engine - Installation

INSTALLATION





NOTE: Do not use air tools to install engine lift fixture (2) special tool #8984.

1. Install engine lift fixture (2), special tool #8984. Do not use adapter (4).
2. Position the engine in the engine compartment.




3. Lower engine into compartment and align engine with transmission.
4. Lower engine assembly until engine mount through bolts rest in mount brackets.
5. Install remaining transmission to engine block mounting bolts (2) and tighten.




6. Tighten engine mount thru bolts (3).
7. Install drive plate to torque converter bolts.




8. Install the structural dust cover.




9. Install the starter (1) and connect the starter wires.
10. Install exhaust pipe to manifold.




11. Remove engine lift fixture (2), special tool #8984.
12. Connect the fuel supply line (Refer to 14 - FUEL SYSTEM/FUEL DELIVERY/QUICK CONNECT FITTING - STANDARD PROCEDURE).
13. Reinstall the power steering pump.
14. Connect the heater hoses.
15. Install the intake manifold.
16. Using a new gasket, install throttle body.




17. Install the generator (2) and wire connections.




18. Install a/c compressor (2) and lines.




19. Install the accessory drive belt.
20. Install radiator.
21. Connect the radiator lower hose.
22. Connect the transmission oil cooler lines to the radiator.
23. Install the fan shroud.
24. Install the fan.
25. Connect the radiator upper hose.
26. Install the condenser.
27. Install upper radiator support crossmember.
28. Install the washer bottle.
29. Charge the refrigerant.




30. Install the cowl grille (4), and the cross-bar beam.
31. Install the air cleaner resonator and duct work.
32. Add engine oil to crankcase.
33. Fill cooling system.
34. Connect battery negative cable.
35. Start engine and inspect for leaks.
36. Road test vehicle.