Disassembly

DISASSEMBLY




1. Install output shaft to fixture 8925-3.(5) Use split plate 8925-2 on diesel models, and 8925-4 (4) on turbo models.
2. Remove 4th (3) and 5th gears (2) simultaneously. Install protective sleeve 8918 (1) to output shaft and press 4th and 5th gears off of shaft.




3. Install output shaft to fixture 8925-3 (2) using split plate 8925-1 (3).
4. Remove 3rd gear (1). Install protective sleeve 8918 (1) to output shaft and press 3rd gear (2)off of shaft.




5. Remove second gear from output shaft.
6. Remove second gear needle bearing.
7. Install output shaft to fixture 8925-3 using split plate 8925-2 (5)(inverted).
8. Install protective sleeve 8918 (1) to output shaft and simultaneously press off 2nd gear bushing, 1-2 synchronizer (3), and 1st gear (4).




Output Shaft Assembly





9. Remove 1st gear needle bearings (12) from shaft. Inspect thrust washer (fixed to shaft).