Removal

REMOVAL

COOLANT SUPPLY LINE





1. Raise vehicle on hoist.




2. Drain cooling system Service and Repair.
3. Remove banjo bolt (2) from coolant supply line (3) at turbocharger.




4. Disconnect coolant supply line (3) flared fitting (2) from brass fitting (1) at engine block.
5. Remove coolant supply line.

COOLANT RETURN LINE





1. Drain cooling system Service and Repair.
2. Remove air cleaner housing Air Cleaner Housing - Removal.
3. Disconnect Inlet Air Temperature (IAT) sensor connector.
4. Disconnect Throttle Inlet Pressure (TIP) hose from charge air cooler hose.
5. Loosen hose clamp at throttle body.
6. Disconnect charge air cooler hose from throttle body. Reposition charge air cooler hose.
7. Remove fastener securing coolant return line bracket to cylinder head cover stud.
8. Remove hose clamp from coolant return line (2) at heater tube. Disconnect hose from heater tube.
9. Remove banjo bolt from coolant return line at turbocharger.
10. Remove coolant return line.

OIL SUPPLY LINE





1. Raise vehicle on hoist.
2. Remove elbow support bracket (4).




3. Disconnect oil supply line (1) flared fitting (2) from brass fitting (3) at engine block.
4. Lower vehicle.
5. Disconnect oil supply line (1) flared fitting (2) from brass fitting (3) at turbocharger.
6. Remove oil supply line.

OIL RETURN LINE





1. Raise vehicle on hoist.
2. Remove the two fasteners securing the oil return line to the turbocharger.
3. Remove hose clamp from oil return line.
4. Remove oil return line from crankcase nipple.