Operation CHARM: Car repair manuals for everyone.

Generator - Installation







2.4L TURBO





1. Install generator through the axle shaft hole in wheel well.




2. Put generator on upper T-bolt and loosen install the nut.




3. Install the lower mounting bracket for the generator to the block and tighten bolts to 54 Nm (40 ft. lbs.).




4. Loose install the lower pivot bolt for the generator.




5. Install the B+ terminal nut (2) and B+ terminal. Tighten nut to 11.3 Nm (100 in. lbs.).
6. Plug in the field circuit connector (1) to generator.




7. Install the axle shaft assembly, Half Shaft - Installation.
8. Install generator belt, Accessory Drive Belt - Installation.




9. Tighten the accessory drive belt t-bolt and tighten nut to 54 Nm (40 ft. lbs.).
10. Tighten the lower generator pivot bolt and tighten bolts to 54 Nm (40 ft. lbs.).
11. Install the pencil strut (2) tighten to 52 Nm (38 ft. lbs.).




12. Install the generator heat shield.
13. Install the lower heat shield bolt and tighten bolt to 54 Nm (40 ft. lbs.).
14. Install the accessory drive splash shield (1).
15. Install the right front wheel.
16. Lower vehicle.




17. Install nut to the upper adjustment bracket and tighten to 25 Nm (18 ft. lbs.).
18. Install the 2 bolts to the heat shield on the generator and tighten bolts to 4.5 Nm (40 in. lbs.).
19. Connect the negative battery cable.