Clutch Starter Interlock and Upstop Switch - Installation

LHD










NOTE: Proper switch harness routing is critical to switch durability. Note the harness routing and location of fasteners intended to keep wires from contacting pedals.

1. Install switches (1,2) into the pedal bracket assembly. Route harness as was prior to removal.










2. Install clutch and brake pedals to pedal bracket, and install pivot shaft and nut. Torque pivot shaft nut to 42 Nm (31 ft. lbs.).
3. Install brake/clutch pedal bracket assembly (1) into position. Install and tighten brake booster mounting nuts to 34 Nm (300 in. lbs.). Install and tighten pedal bracket-to-instrument panel nuts to 34 Nm (300 in. lbs.).










4. Install new stop lamp switch. Refer to Stop Lamp Switch Removal and Installation.
5. Connect brake booster rod to brake pedal. Install retainer clip (1).










6. Loosen adjustment screw (1) on clutch master cylinder pushrod. Gently lift clutch pedal upwards. Raising pedal with excessive force can damage the pedal upstop, causing excessive pedal travel.

NOTE: Inspect plastic retainer upon removal. If retainer is damaged in any way (broken/cracked), it MUST be replaced.

7. Connect clutch master cylinder pushrod to pedal pin and torque adjustment screw to 6 Nm (55 in. lbs.).
8. Connect interlock/upstop and stop lamp switch connectors.





9. Install left lower instrument panel bezel (2).
10. Connect battery negative cable.
11. Verify proper switch operation.