Operation CHARM: Car repair manuals for everyone.

Sunroof / Moonroof: Service and Repair

HOUSING ASSEMBLY

REMOVAL
1. Remove headliner.

Fig. 2 Sunroof Housing Assembly Removal:




2. Disconnect the drain tubes from sunroof housing.
3. Loosen fasteners attaching sunroof housing assembly.
4. With the aid of a helper remove fasteners attaching sunroof housing assembly to roof panel.

INSTALLATION
1. With the Glass panel in the fully closed position.
2. With the aid of a helper, raise rear end of sunroof housing assembly and guide into position and start fasteners.
3. Tighten the fasteners attaching the sunroof module to roof panel. Tighten the fasteners to 8.5 to 9 N.m (75 to 80 in.lbs.) torque.
4. Connect the drain tubes to the sunroof housing.
5. With the aid of a helper move the headliner through the rear door into position.
6. Engage headliner rear locating clip.
7. Connect sunroof harness connector at the C-post.
8. Connect wire harness connector along A-post to fuse panel.
9. Connect mirror wiring connector.
10. Connect wire harness connector along A-post to fuse panel.
11. Connect battery negative cable.
12. Move both front seats into proper position.
13. Test sunroof operation, adjust as necessary.
14. Finish installing the headliner. Ensure that door weatherstrips are in position.