Operation CHARM: Car repair manuals for everyone.

Clutch Housing

CLUTCH HOUSING
DISASSEMBLY AND ASSEMBLY


















DISASSEMBLY SERVICE POINT
<> OUTER RACE REMOVAL








Using special tool MD999566, remove the outer race from the clutch housing.

<> OUTER RACE REMOVAL





1. Set special tools MD998772 and MD998346 as indicated in the figure.
2. Turn the nut on special tool MD998346 to pull up on the tool and take out the outer race.

<>OUTER RACE REMOVAL





Using special tool MD999566, remove the outer race from the clutch housing.

ASSEMBLY SERVICE POINTS
>>A<





Install the covers directed as shown in the illustration.

>>B<









1. Press fit the bushing so the seam is away from the air vent.





2. Be sure the bushing is fully seated as shown. It must be 1 mm (0.04 inch) below the housing surface.

>>C<< OUTER RACE INSTALLATION





1. Check the installation direction of the outer race.





2. Using special tools MB990938 and MB990934, press fit the outer race into the clutch housing.

>>D<< OUTER RACE INSTALLATION





Using special tools MB990938 and MB990935, press fit the outer race into the clutch housing.

>>E<< OUTER RACE INSTALLATION
1. Check the installation direction of the outer race.








2. Using special tools MB990938, MB990935 and MB991445 , press fit the outer race into the clutch housing.

>>F<< OIL SEAL INSTALLATION





1. Apply gear oil (Hypoid gear oil SAE 75W-90 or 75W-85W conforming to API classification GL-4) to the oil seal lip.





2. Using special tool MD998325 or MD998800 , press fit the oil seal into the clutch housing.

>>G<< OIL SEAL INSTALLATION





1. Apply transmission oil (Hypoid gear oil SAE 75W-90 or 75W85W conforming to API classification GL-4) to the oil seal lip.








2. Using special tools MB990938, MB990926 and MB990928 , press fit the oil seal into the clutch housing.