Clutch Overhaul
CLUTCHREMOVAL AND INSTALLATION
<2.4L ENGINE>
<3.0L ENGINE>
REMOVAL SERVICE POINT
<>RELEASE FORK REMOVAL
Move the release fork in the direction shown to remove the clip from the fulcrum.
INSTALLATION SERVICE POINTS
>>A<
1. Apply Mitsubishi genuine grease part number 0101011 or equivalent to the illustrated positions of the release fork.
2. Install the release fork to the fulcrum.
>>B<<CLUTCH DISC AND CLUTCH COVER INSTALLATION
1. Apply Mitsubishi genuine grease part number 0101011 or equivalent to the clutch disc splines and rub it in the splines with a brush.
2. Using the clutch disc guide to position the clutch disc on the flywheel.
3. Install the clutch cover onto the flywheel.
>>C<
Press in the bushing into the release fork to the position shown in the illustration.
>>D<
Apply Mitsubishi genuine grease part number 0101011 or equivalent to the illustrated positions of the release fork.
>>E<
Press in the sealing cap to the position shown in the illustration. Be sure that it is not installed in a slanted position.
CLUTCH INSPECTION
CLUTCH COVER
1. Check the diaphragm spring end for wear and uneven height. Replace if wear is evident or height difference exceeds the limit.
Limit: 0.5 mm (0.020 inch)
2. Check the pressure plate surface for wear, cracks and discoloration.
3. Check the rivets of the strap plate for looseness. If loose, replace the clutch cover.
CLUTCH DISC
CAUTION: Don't clean the clutch disc in a cleaning solvent.
1. Check the facing for loose rivets, uneven contact, evidence of seizure, or deposited oils and greases. If defective, replace the clutch disc.
2. Measure the rivet sink and replace the clutch disc if it is below the limit.
Minimum limit: 0.3 mm (0.012 inch)
3. Check the torsion spring for play and damage. If defective, replace the clutch disc.
4. Combine the clutch disc with the input shaft and check for sliding condition and play in the rotating direction. If poor sliding condition is evident, clean, reassemble, and recheck. If excessive play is evident, replace the clutch disc and/or input shaft.
CLUTCH RELEASE BEARING
CAUTION: Release bearing is packed with grease. Therefore, do not wash it in a cleaning solvent.
1. Check for seizure, damage, noise or improper rotation.
2. Check for wear on the surface, which contacts with the diaphragm spring.
3. Check for wear on the surface, which contacts with the release fork. If abnormally worn, replace.
RELEASE FORK
If the surface, which contacts with the bearing is abnormally worn, replace.
RELEASE FORK SHAFT <3.0L ENGINE>
Check the release fork shaft for bend and wear, and replace if necessary.