Radiator: Service and Repair

REMOVAL
1. Disconnect negative cable from auxiliary jumper terminal.

WARNING: DO NOT REMOVE PRESSURE CAP WITH THE SYSTEM HOT AND UNDER PRESSURE BECAUSE SERIOUS BURNS FROM COOLANT CAN OCCUR.

2. Drain cooling system.





3. Remove upper radiator crossmember.

CAUTION: Plastic tanks, while stronger than brass are subject to damage by impact, such as wrenches.

4. Disconnect the radiator fan electrical connector.
5. Remove radiator fan.
6. Disconnect hoses from radiator.
7. Remove screw that holds support bracket for transmission cooler tubes at left side of radiator (if equipped).

CAUTION: Avoid bending the condenser inlet tube. Care should be taken not to damage radiator or condenser cooling fins.

8. Remove screw attaching support bracket for air conditioning lines from right side of radiator. Remove support bracket.





9. Remove the air conditioning condenser attaching screws located at the front of the radiator . Disengage AC condenser from radiator. It is not necessary to discharge the air conditioning system to remove radiator.
10. Radiator can now be lifted free from engine compartment. Care should be taken not to damage radiator or condenser cooling fins during removal.

CLEANING
Clean radiator fins are necessary for good heat transfer. The radiator and air conditioning fins should be cleaned when an accumulation of debris has occurred. With the engine cold, apply cold water and compressed air to the back (engine side) of the radiator to flush the radiator and/or A/C condenser of debris.

INSPECTION
Inspect the radiator side tanks for cracks, broken or missing fittings also inspect the joint where the tanks seam up to the radiator core for signs of leakage and/or deteriorating seals.
Inspect radiator core for corroded, bent or missing cooling fins. Inspect the core for bent or damaged cooling tubes.

INSTALLATION
1. Slide radiator into position and seat the radiator assembly lower rubber isolators in the mount holes.
2. Attach air conditioning condenser to radiator. Tighten mounting screws to 5 Nm (45 inch lbs.).
3. Install air conditioning line support bracket and attaching screw to right side of radiator. Tighten screw to 5 Nm (45 inch lbs.).
4. Install transmission oil cooler tube support bracket and attaching screw to left side of radiator. Tighten mounting screw to 5 Nm (45 inch lbs.).
5. Connect hoses to radiator.
6. Install radiator fan.
7. Connect radiator fan electrical connector.
8. Install upper radiator crossmember.
9. Connect negative cable to auxiliary jumper terminal.
10. Fill cooling system.