Operation CHARM: Car repair manuals for everyone.

EGR Tube: Service and Repair

REMOVAL
1. Disconnect the negative battery cable.
2. Remove the air cleaner box.
3. Remove the EGR tube clamp bolt at intake manifold.

Fig. 1 EGR Tube Clamp:




4. Slide clamp out of the intake manifold slot.

Fig. 2 EGR Valve:




5. Remove the 2 bolts from EGR valve.

Fig. 3 EGR Assembly:




6. Remove the tube and gasket.

Fig. 4 EGR Tube Gasket:




7. Remove the gasket from the intake manifold and inspect.

INSTALLATION
1. install the tube and gasket.
2. Install the gasket to the intake manifold.
3. Install the 2 bolts to the EGR valve.
4. Slide clamp into the intake manifold slot. Tighten the bolt.
5. Install the air cleaner box.
6. Connect the negative battery cable.