Operation CHARM: Car repair manuals for everyone.

Cylinder Head Assembly





Cylinder Head Bolts
Step 1 61 Nm (45 ft. lbs.)
Step 2 88 Nm (65 ft. lbs.)
Step 3 88 Nm (65 ft. lbs.)
Step 4 + 1/4 Turn Nm (+ 1/4 Turn ft. lbs.)





Bolt Re-usability

Surface Variation
Standard dimension less than 0.05 mm (0.002 inch)
Service Limit 0.2 mm (0.008 inch)
Grinding Limit Maximum of 0.2 mm (0.008 inch) is permitted.





Intake Manifold - Lower 28 Nm (250 inch lbs.)
Intake Manifold - Upper 12 Nm (105 inch lbs.)
Tighten bolts gradually starting in the center working outward
Camshaft Sprocket Bolt-Right Side 102 + 1/4 Turn Nm (75 +1/4 Turn ft. lbs.)
Camshaft Sprocket Bolt-Left Side 115 + 1/4 Turn Nm (85 + 1/4 Turn ft. lbs.)
Exhaust Manifold to Cylinder Head-Bolts 23 Nm (200 inch lbs.)
Tighten bolts starting at the center working outward