EGR Valve: Service and Repair

REMOVAL
1. Disconnect the negative and then the positive battery cable.
2. Remove battery.

EGR Valve:

3. Unlock and disconnect the electrical connector from the EGR valve.

EGR Valve And Tube:

4. Remove the 2 EGR tube bolts.

EGR Valve Removed:

5. Remove the 2 mounting bolts for the EGR valve and gasket.

INSTALLATION

EGR Valve Removed:

1. Install the 2 mounting bolts into the EGR valve and gasket.
2. Loose install the EGR valve to cylinder head.

EGR Valve And Tube:

3. Loose install the EGR tube to EGR valve.
4. Tighten the EGR upper tube to EGR valve bolts to 11.3 N.m (100 in. lbs.) torque.

EGR Valve:

5. Connect and lock the electrical connector for the EGR valve.
6. Install the battery.
7. Connect the positive then the negative battery cable.