Operation CHARM: Car repair manuals for everyone.

EGR Tube: Service and Repair

REMOVAL

EGR Valve Location & Tube:




1. Remove the 2 flange bolts at EGR valve.

EGR Tube Bracket:




2. Remove the tube bracket bolt

Intake Gasket:




3. Remove the 2 bolts from tube flange at intake manifold.

Intake Gasket:




4. Remove EGR tube from gasket.

Gasket Profile:




5. Remove gasket.

INSTALLATION

Gasket Profile:




1. Inspect rubber silicone seals on intake manifold end of EGR tube.

Intake Gasket:




2. Install upper tube into the intake manifold, being careful that the silicone rubber seals are correctly installed and undamaged.
3. Tighten the tube to intake manifold bolts to 5.6 N.m (50 in. lbs.) torque

EGR Tube At Intake Manifold:




4. Install bracket and screws.

EGR Valve Location & Tube:




5. Tighten the EGR upper tube to EGR valve bolts to 11.3 N.m (100 in. lbs.) torque.

EGR Tube Bracket:




6. Tighten tube bracket bolts to 5.6 N.m (50 in. lbs.) torque.