Installation

INSTALLATION
1. Attach cable to brake pedal gear drive.




2. Install adjustable brake pedal assembly (3) under instrument panel and slide over booster push rod.
3. From engine compartment side, push power brake booster (1) mounting studs back through dash panel (2) and brake pedal bracket.
4. Install two nuts (5) fastening pedal bracket to upper dash panel (2). Do not tighten at this time.
5. Install four power brake booster mounting nuts (4). Tighten nuts to 25 Nm (18 ft. lbs.) torque.
6. Tighten two upper mounting nuts (5) to 25 Nm (18 ft. lbs.) torque.




7. Connect wiring connector (2) at brake pedal position sensor (3).




8. Slide booster push rod (5) onto brake pedal pin (4). Install NEW retaining clip (3) securing push rod to brake pedal.
9. Install and adjust brake lamp switch (2).




10. Connect battery negative cable (2) to battery post. It is important that this is performed properly.




11. Synchronize brake pedal to accelerator pedal, then connect adjuster cable (1) to adjuster motor (2).
12. If vehicle is equipped with memory seats, the system will need to be initialized.
13. Test operation of adjustable pedals.
14. Road test vehicle testing operation of brakes and accelerator.