Installation

INSTALLATION













NOTE: The intake seal has a smaller spring seat diameter compared to the exhaust seal.

1. Install valve seal.

NOTE: The intake spring damper has a longer free length compared to the exhaust spring damper.

2. Install valve spring.
3. Using special tool# 9065 (1,3,), compress valve spring and install valve spring retainer and locks.




4. Release air charge in cylinder (1).
5. Remove spring compressor tool # 9065 (3).

CAUTION: Verify that the pushrods are fully seated into lifter and rocker arm. Recheck after rocker arm shaft has been torqued to specification.




6. Install rocker arm shaft and pushrods.
7. Tighten the rocker shaft bolts to 22 Nm (195 in. lbs.) torque, using the rocker shaft torque sequence.




8. Remove special tool# 9070, pushrod retaining plate (1), if used.




9. Install cylinder head cover (1).




10. Tighten cylinder head cover bolts and double ended studs.
11. Install spark plugs.




12. Install ignition coil on plug (2), and torque fasteners (3) to 12 Nm (105 in. lbs)
13. Install ignition coil connectors (1).
14. Install spark plug cables.
15. Install air intake resonator.
16. Install air cleaner assembly.
17. Connect negative battery cable.