Engine - Installation

INSTALLATION - ENGINE




1. Install engine lift fixture (2) Special tool # 8984 and 8984-UPD (4).
2. Position the engine in the engine compartment.
3. Lower engine into compartment and align engine with transmission.
4. Mate engine and transmission and install two transmission to engine block mounting bolts finger tight.
5. Lower engine assembly until engine mount studs rest in frame perches.




Install transmission to oil pan bolts (1).




6. Install remaining transmission to engine block mounting bolts (1, 2) and tighten.
7. Install and tighten engine mount to frame nuts.




8. Install drive plate to torque converter bolts (1).




9. Install the torque convertor access cover (1).




10. Install the starter (1) and heat shield (4) and connect the starter wires.
11. Install exhaust pipe to manifold.
12. Lower the vehicle.




13. Remove engine lift fixture (2), special tool # 8984 and 8984-UPD (4).
14. Reinstall the left coolant tube.
15. Reinstall the left and right side wiring harness.
16. Reinstall both knock sensors.
17. Reinstall the cam position sensor.




18. Connect the left heater hose (1).




19. Connect the right heater hose (1).
20. Reconnect the ground wires to the rear of each cylinder head.
21. Reconnect the oil temperature sensor.
22. Reconnect the oil pressure sensor.
23. Reinstall the power steering pump.
24. Install the intake manifold..
25. Connect the fuel supply line.




26. Install the generator (2), and wire connections.




27. Install the generator support bracket (1).




28. Install a/c compressor (3).
29. Reinstall the A/C suction line.
30. Reinstall the A/C liquid line.
31. Reinstall the A/C discharge line at the compressor.




32. Reconnect all oxygen sensors.
33. Reconnect fuel injectors.
34. Reconnect the map sensor.
35. Reconnect the coolant temp sensor.
36. Reconnect the crank position sensor.
37. Reconnect the ignition coils.
38. Reconnect the diode connector and ground.
39. Install the accessory drive belt.
40. Install the radiator fan.
41. Connect the upper and radiator lower hose.
42. Connect the transmission oil cooler lines to the radiator.




43. Install cowl top panel.
44. Install the air cleaner and duct work .
45. Add engine oil to crankcase.
46. Install coolant recovery container.
47. Fill cooling system.
48. Install the engine covers (1).




49. Connect battery negative cable.
50. Start engine and inspect for leaks.
51. Install the belly pan (2).
52. Road test vehicle.