Operation CHARM: Car repair manuals for everyone.

Part 3






OPERATION - continued

LOW FUEL INDICATOR





The low fuel indicator gives an indication to the vehicle operator when the level of fuel in the fuel tank becomes low. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and a hard wired input received by the cluster from the fuel level sending unit on the fuel pump module in the fuel tank.

The low fuel indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the low fuel indicator for the following reasons:

- Bulb Test - Each time the ignition switch is turned to the On position the low fuel indicator is illuminated for about two seconds as a bulb test.
- Less Than Ten Percent Tank Full Input - The cluster provides a constant current source to the fuel level sending unit and monitors a return input on a fuel level sense circuit. The resistance through the fuel level sending unit increases as the fuel level falls and decreases as the fuel level rises causing changes in the sense input voltage. Each time the fuel level sense input to the cluster indicates the fuel tank is about ten percent full or less for ten consecutive seconds and the vehicle speed is zero, or for sixty consecutive seconds and the vehicle speed is greater than zero, the fuel gauge needle is moved to about the one-eighth graduation on the gauge scale, the low fuel indicator is illuminated, and a single chime tone is sounded. The low fuel indicator remains illuminated until the fuel level sense input indicates that the fuel tank is greater than about thirteen percent full for ten consecutive seconds and the vehicle speed is zero, or for sixty consecutive seconds and the vehicle speed is greater than zero, or until the ignition switch is turned to the Off position, whichever occurs first. The chime tone feature will only repeat during the same ignition cycle if the low fuel indicator is cycled off and then on again by the appropriate inputs from the fuel level sending unit.
- Less Than Empty Stop Input - Each time the cluster receives a fuel level sense input that indicates the fuel level in the fuel tank is less than the Empty gauge needle stop position, the gauge needle is moved to the low end of the gauge scale and the low fuel indicator is illuminated immediately. This input would indicate that the fuel level sense input to the cluster is a short circuit.
- More Than Full Stop Input - Each time the cluster receives a fuel level sense input that indicates the fuel level in the fuel tank is more than the Full gauge needle stop position, the gauge needle is moved to the low end of the gauge scale and the low fuel indicator is illuminated immediately. This input would indicate that the fuel level sense input to the cluster is an open circuit.
- Actuator Test - Each time the cluster is put through the actuator test, the low fuel indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster continually monitors the fuel tank sending unit to determine the level of fuel in the fuel tank. The cluster then sends the proper fuel level messages to other electronic modules in the vehicle over the Controller Area Network (CAN) data bus.

LOW OIL PRESSURE INDICATOR





The low oil pressure indicator gives an indication to the vehicle operator when the engine oil pressure reading reflects a condition requiring immediate attention. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the Powertrain Control Module (PCM) over the Controller Area Network (CAN) data bus.

The low oil pressure indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the low oil pressure indicator for the following reasons:

- Engine Oil Pressure Low Message - Each time the cluster receives a message from the PCM indicating the engine oil pressure is about 6.9 kPa (1 psi) or lower, the low oil pressure indicator will be illuminated. The indicator remains illuminated until the cluster receives a message from the PCM indicating that the engine oil pressure is above about 6.9 kPa (1 psi), or until the ignition switch is turned to the Off position, whichever occurs first. The cluster will only turn the indicator on in response to an engine oil pressure low message if the engine speed is greater than zero.
- Actuator Test - Each time the cluster is put through the actuator test, the low oil pressure indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the engine oil pressure sensor to determine the engine oil pressure. The PCM then sends the proper engine oil pressure messages to the instrument cluster. The Low Oil Pressure indicator is serviced with the instrument cluster.

MALFUNCTION INDICATOR LAMP





The Malfunction Indicator Lamp (MIL) gives an indication to the vehicle operator when the Powertrain Control Module (PCM) has recorded a Diagnostic Trouble Code (DTC) for an On-Board Diagnostics II (OBDII) emissions-related circuit or component malfunction. The MIL is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and electronic messages received by the cluster from the PCM over the Controller Area Network (CAN) data bus.

The MIL Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the MIL for the following reasons:

- Bulb Test - Each time the ignition switch is turned to the On position the indicator is illuminated for about fifteen seconds as a bulb test. The entire bulb test is a function of the PCM.
- MIL Lamp-On Message - Each time the cluster receives a MIL lamp-on message from the PCM, the indicator will be illuminated. The indicator can be flashed on and off, or illuminated solid, as dictated by the PCM message. For some DTC's, if a problem does not recur, the PCM will send a lamp-off message automatically. Other DTC's may require that a fault be repaired and the PCM be reset before a lamp-off message will be sent.
- Communication Error - If the cluster receives no messages from the PCM for ten consecutive message cycles, the MIL is illuminated by the instrument cluster to indicate a loss of bus communication. The indicator remains controlled and illuminated by the cluster until a valid message is received from the PCM.
- Actuator Test - Each time the cluster is put through the actuator test, the MIL indicator will be turned on during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The PCM continually monitors the fuel and emissions system circuits and sensors to decide whether the system is in good operating condition. The PCM then sends the proper lamp-on or lamp-off messages to the instrument cluster. For further diagnosis of the MIL or the instrument cluster circuitry that controls the LED. If the instrument cluster turns on the MIL after the bulb test, it may indicate that a malfunction has occurred and that the fuel and emissions systems may require service. The Malfunction Indicator Lamp is serviced with the instrument cluster.

SEAT BELT INDICATOR





The seat belt indicator gives an indication to the vehicle operator of the status of the driver side front seat belt. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming and a hard wired input from the seat belt switch in the driver side front seat belt retractor through the seat belt indicator driver circuit.

The seat belt indicator also includes a programmable enhanced seat belt reminder or "beltminder" feature that is enabled when the vehicle is shipped from the factory. This beltminder feature can be disabled and enabled by the customer using a specific programming event sequence, or by the dealer using a diagnostic scan tool.

The seat belt indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will only allow this indicator to operate when the instrument cluster receives a battery current input on the fused ignition switch output (run-start) circuit. Therefore, the LED will always be off when the ignition switch is in any position except On or Start. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the seat belt indicator for the following reasons:

- Seat Belt Reminder Function - Each time the cluster receives a battery current input on the fused ignition switch output (run-start) circuit, the indicator will be illuminated as a seat belt reminder for about six seconds, or until the ignition switch is turned to the Off position, whichever occurs first. This reminder function will occur regardless of the status of the seat belt switch input to the cluster.
- Driver Side Front Seat Belt Not Buckled - Beltminder Active - Following the seat belt reminder function, each time the cluster detects an open circuit on the seat belt indicator driver circuit (seat belt switch open = seat belt unbuckled) with the ignition switch in the Start or On positions, the indicator will be illuminated. In addition, if the driver side front seat belt remains unbuckled about sixty seconds after the conclusion of the seat belt reminder function with the vehicle speed greater than about 8 kilometers-per-hour (5 miles-per-hour), the seat belt indicator will begin to cycle between flashing on and off for three seconds, then lighting solid for two seconds. The seat belt indicator will continue to cycle between flashing and solid illumination for thirteen complete cycles, until the seat belt indicator driver input to the cluster is closed to ground (seat belt switch closed = seat belt buckled), or until the ignition switch is turned to the Off position, whichever occurs first.
- Driver Side Front Seat Belt Not Buckled - Beltminder Inactive - Following the seat belt reminder function, each time the cluster detects an open circuit on the seat belt indicator driver circuit (seat belt switch open = seat belt unbuckled) with the ignition switch in the Start or On positions, the indicator will be illuminated. The seat belt indicator remains illuminated until the seat belt indicator driver input to the cluster is closed to ground (seat belt switch closed = seat belt buckled), or until the ignition switch is turned to the Off position, whichever occurs first.
- Airbag Indicator Backup - If the instrument cluster detects a fault in the airbag indicator circuit it will send a message indicating the fault to the Occupant Restraint Controller (ORC), then flash the seat belt indicator on and off. The cluster will continue to flash the seat belt indicator until the airbag indicator circuit fault is resolved, or until the ignition switch is turned to the Off position, whichever occurs first.
- Actuator Test - Each time the cluster is put through the actuator test, the seat belt indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The seat belt switch is connected in series between ground and the seat belt indicator driver input to the instrument cluster. The seat belt switch input to the instrument cluster circuitry may be diagnosed using conventional diagnostic tools and methods. Refer to the appropriate wiring information. The Seat Belt indicator is serviced with the instrument cluster.

SECURITY INDICATOR





The security indicator gives an indication to the vehicle operator when the Vehicle Theft Security System (VTSS) is arming or is armed. On models equipped with the Sentry Key Immobilizer System (SKIS), the security indicator also gives an indication to the vehicle operator of the status of the SKIS. This indicator is controlled by a transistor on the instrument cluster circuit board based upon cluster programming, hard wired inputs to the cluster from the various security system components, electronic messages received by the cluster from the Sentry Key REmote Entry Module (SKREEM) over the Controller Area Network (CAN) data bus.

The security indicator Light Emitting Diode (LED) is completely controlled by the instrument cluster logic circuit, and that logic will allow this indicator to operate whenever the instrument cluster receives a battery current input on the fused B(+) circuit. Therefore, the LED can be illuminated regardless of the ignition switch position. The LED only illuminates when it is provided a path to ground by the instrument cluster transistor. The instrument cluster will turn on the security indicator for the following reasons:

- Bulb Test - Each time the ignition switch is turned to the On position the security indicator illuminates for about two seconds as a bulb test. The entire bulb test is a function of the SKREEM.
- VTSS Indication - During the sixteen second VTSS arming function, the cluster will flash the security indicator on and off repeatedly at a steady, fast rate to indicate that the VTSS is in the process of arming. Following successful VTSS arming, the cluster flashes the security indicator on and off continuously at a slower rate to indicate that the VTSS is armed. The security indicator continues flashing at the slower rate until the VTSS is disarmed or triggered. If the VTSS has alarmed and rearmed, the cluster will flash the security indicator at a steady, slow rate for about thirty seconds after the VTSS is disarmed.
- SKIS Lamp-On Message - Each time the cluster receives a SKIS lamp-on message from the SKREEM, the security indicator will be illuminated. The indicator can be flashed on and off, or illuminated solid, as dictated by the SKREEM message. The indicator remains illuminated solid or continues to flash until the cluster receives a SKIS lamp-off message from the SKREEM, or until the ignition switch is turned to the Off position, whichever occurs first.

- Communication Error - If the cluster receives no SKIS lamp-on or lamp-off messages from the SKREEM for ten consecutive message cycles, the security indicator is illuminated by the instrument cluster. The indicator remains controlled and illuminated by the cluster until a valid SKIS lamp-on or lamp-off message is received from the SKREEM.
- Actuator Test - Each time the instrument cluster is put through the actuator test, the security indicator will be turned on, then off again during the bulb check portion of the test to confirm the functionality of the LED and the cluster control circuitry.

The instrument cluster circuitry controls the security indicator whenever the ignition switch is in the Off position and the VTSS is arming, armed, or alarming. Whenever the ignition switch is in the On or Start positions, the SKREEM performs a self-test to decide whether the SKIS is in good operating condition and whether a valid key is present in the ignition lock cylinder. The SKREEM then sends the proper lamp-on or lamp-off messages to the instrument cluster. If the instrument cluster flashes the security indicator upon ignition On, or turns on the security indicator solid after the bulb test, it indicates that a SKIS malfunction has occurred or that the SKIS is inoperative. The Security indicator is serviced with the instrument cluster.