Removal

REMOVAL
1. Release the fuel pressure, refer to the Fuel Pressure Release Procedure.

2. Disconnect negative battery cable.


NOTE: The fuel level of the vehicle must be below 5/8 of a tank before you remove the module lock-rings. If it is above that you can spill fuel in the vehicle.





3. Drain partial fuel from fuel tank through the filler tube. Use a hard nylon tube, with a 30° cut on the end, to push the check valve open to drain fuel from tank.





4. Remove the rear lower seat cushion.





5. Push seat back and up to remove seat cushion.





6. Fold back the foam pad covering access cover for modules.





7. Disconnect the electrical connector from left side module.

8. Mark the module orientation.





9. Use special tool #9340 to remove left side module lock ring.





10. Drain fuel from left side of fuel tank. Lift module up enough to push hose into tank and drain. Do not spill fuel in interior of vehicle.





11. Disconnect the electrical connectors from the module top.

12. Remove the module top half.





13. The module fuel level sending card (1). The fuel return lines (2). The fuel supply line (3).





14. Fuel line release tab, press in the tab and pull up on fuel line.





15. Remove fuel line.





16. Remove fuel return line from lower module. Line unsnap from module.





17. Return line removed.





18. Tip module on its side to drain remaining fuel from reservoir and remove module from vehicle.