Installation

INSTALLATION

CAUTION: To obtain proper output shaft end play a 0.3 mm (.0118 in) shim should be used between the output shaft bearing and flange.




1. Install output shaft bearing in the rear transmission housing. Using Bearing Installer 9287 (1), install the output shaft bearing (2) into the transmission housing. The closed side of the plastic cage must point towards the transmission.




2. Install the retaining ring (1). Ensure that the retaining ring is seated correctly in the groove.
3. Install the output shaft washer onto the output shaft.




4. Install a new transmission rear seal into the transmission case with Seal Installer 8902A (1).
5. Verify that the transmission is in PARK in order to prepare for the installation of the output shaft nut.
6. Install the propeller shaft flange onto the output shaft and install an new flange nut. Tighten the flange nut to 200 Nm (147 ft.lbs.).




7. Stake the output shaft nut to the output shaft as follows.Place the Staking Tool 9078 (2) and Driver Handle C-4171 onto the output shaft.
8. Rotate the Staking Tool 9078 (2) until the alignment pin (3) engages the output shaft notch (4).




9. Press downward on the staking tool (1) until the staking pin (3) contacts the output shaft nut flange (2).
10. Strike the Driver handle C-4171 with a suitable hammer until the output shaft nut is securely staked to the output shaft.
11. Install the propeller shaft.