Removal

REMOVAL




1. Raise support vehicle.
2. Disconnect the front and rear propeller shafts from the transfer case.
3. Support transmission (1) with jack stand.
4. Remove the bolts holding the transmission crossmember to the frame.
5. Remove the bolts (2) holding the transmission crossmember (1) to the transmission mount (3).




6. Remove the bolts (2) holding the transmission mount (1) to the transfer case, 5.7L engine, and remove the transmission mount.




7. Remove the bolts (3) holding the transmission mount assembly (2) to the transfer case (1), 3.5L engine, and remove the transmission mount assembly.




8. Remove the transfer case dampner.
9. Remove the transfer case drain plug (3) and drain transfer case lubricant.
10. Support transfer case (4) with transmission jack.
11. Secure transfer case to jack with chains.
12. Lower the transmission and transfer case slightly, to improve access to the upper transfer case to transmission fasteners.
13. Remove nuts and bolts attaching transfer case to transmission.
14. Pull transfer case and jack rearward to disengage transfer case.
15. Remove transfer case from under vehicle.