Engine - Installation

INSTALLATION




1. Attach the lifting device to the engine lifting eyes.
2. Remove the engine from the engine stand.
3. Lower the engine into the engine compartment and install the lower engine mount bolts (1). Tighten bolts to 55 Nm (41 ft. lbs.).
4. Install the transmission.
5. Install the A/C compressor.




6. Bolt on the ground cable at the transmission (1). Tighten to 40 Nm (30 ft. lbs.).
7. Install the starter.
8. Install the propeller shaft.
9. Install the front exhaust pipes.




10. Install the lower splash shield (2). Tighten the screws (1) to 5 Nm (44 in. lbs.).
11. Lower the vehicle.




12. Connect the lower radiator hose (1) and the coolant bypass hose (2) at the water pump.
13. Connect the heater hoses at the engine block and the intake manifold.




14. Connect the upper radiator hose (1) at the thermostat housing.
15. Connect the engine wire harness.




16. Connect the fuel supply line (4) at the fuel rail. Tighten the fitting to 38 Nm (28 ft. lbs.).
17. Connect the oxygen sensor harness connector (1), MAF sensor harness connector (2), and the heater hose (3) at rear of engine.
18. Connect the ignition coil(s), fuel injector(s), camshaft position sensor, crankshaft position sensor, throttle position sensor, map sensor, engine coolant temperature sensor, EGR solenoid, air pump, air pump switchover solenoid, A/C compressor, and generator harness connectors.




19. Connect the power steering pressure (2) and return line (1) to the power steering pump. Tighten the high pressure fitting to 45 Nm (33 ft. lbs.).
20. Connect the ground lead at the power steering pump. Tighten the bolt to 25 Nm (18 ft. lbs.).
21. Refill the power steering pump fluid reservoir.
22. Connect the vacuum hoses at the brake booster, intake manifold, and the purge valve.
23. Install the accessory drive belt.
24. Install and connect the radiator with the radiator fan.
25. Install the air cleaner assembly.
26. Connect the negative battery cable.
27. Fill the cooling system.
28. Fill the engine with engine oil.
29. Start the engine and check for leaks.
30. Recheck all fluid levels.