Operation CHARM: Car repair manuals for everyone.

Removal






REMOVAL

1. Disconnect the negative battery cable.
2. Drain the cooling system.
3. Remove the engine cover.
4. Remove the radiator fan.
5. Remove the accessory drive belt.
6. Remove the idler pulley.
7. Remove accessory drive belt tensioner.




8. Remove the vibration damper.
9. Disconnect lower radiator and heater hoses from the water pump.
10. Remove the power steering pump.
11. Remove the AIR pump.
12. Remove the cylinder head covers.
13. Remove the front cylinder head to timing chain cover retaining bolts.
14. Remove the generator.
15. Raise and support vehicle.
16. Remove the lower oil pan.
17. Remove the upper oil pan.
18. Remove the starter.




19. Rotate the crankshaft to 40� ATDC.




20. Using Special Tool 9102 (1) Flywheel Locking Tool, lock the flywheel by inserting the tool into the starter opening.
21. Remove the timing chain tensioner.
22. Remove the timing chain cover bolts and cover.