Installation

INSTALLATION




1. Clean all gasket surfaces.
2. Position the water pump with a new gasket on the timing chain cover.
3. Install the water pump bolts in the correct positions. Tighten the bolts to 35 Nm (26 ft. lbs.).
4. Install the generator.




5. Install the belt tensioner.




6. Install the water pump pulley (2) and bolts. Tighten the water pump pulley bolts to 10 Nm (89 in. lbs.).
7. Install the idler pulley (1) and bolt. Tighten the idler pulley bolt to 10 Nm (89 in. lbs.).




8. Connect the lower radiator hose (2) and coolant by-pass hose (1).




9. Rotate the belt tensioner counterclockwise and install the accessory drive belt.
10. Release the belt tensioner and remove the wrench.




11. Install the radiator fan.




12. Install the engine cover (1). Align the engine cover retaining clips to the rubber mounts, and push down firmly to connect engine cover to rubber mounts.

NOTE: To ease the installation of the engine cover, apply a small amount of lubricant to the engine cover rubber mounts.

13. Install the air cleaner inlet tubes (2).
14. Connect the negative battery cable.
15. Fill the cooling system.
16. Start the engine and check for coolant leaks.
17. Recheck the coolant level.