Assembly

ASSEMBLY

NOTE: Pay great attention to cleanliness for all work on the shift plate. Fluffy cloths must not be used. Leather cloths are particularly good. After dismantling, all parts must be washed and blown out with compressed-air, noting that parts may be blown away.




1. Install the pressure supply valve (1) into the valve body.





NOTE: The sleeves and pistons of the overlap regulating valves must not be mixed up.

2. Install all valves and springs from the valve body (1). Check all valves for ease of movement and shavings.
3. Install the screws to hold the side covers to the valve body. Tighten the screws to 4 Nm (35 in.lbs.).




4. Install all valves and springs into the valve housing (2). Check all valves for ease of movement and shavings.
5. Install the screws to hold the side covers to the valve housing. Tighten the screws to 4 Nm (35 in.lbs.).





NOTE: A total of 12 valve balls are located in the valve body, four made from plastic (4) and eight from steel (1, 3).

6. Install all check balls (1, 3, 4) and the central strainer (2).




7. Install the strainer (1) in the inlet to torque converter lock-up control solenoid valve.




8. Position the sealing plate (3) onto the valve body (4).
9. Install the valve housing (2) onto the valve body (4) and sealing plate (3).
10. Install the shift plate Torx(R) bolts (1). Tighten the bolts to 8 Nm (71 in.lbs.).
11. Install leaf spring (5).




12. Install the strainers (1, 2) for the modulating pressure and shift pressure control solenoid valves into the valve housing.




13. Install the electrohydraulic control module (12) onto the shift plate (13).
14. Bend the retaining lug on stiffening rib on transmission oil temperature sensor to retain the electrohydraulic control module.
15. Install the solenoid valves (6 - 11) into shift plate (13).

NOTE: Check O-rings on solenoid valves for damage and replace if necessary.

16. Install the leaf springs (5).
17. Install the Torx(R) socket bolts (3, 4). Tighten the bolts to 8 Nm (71 in.lbs.).

NOTE: Pay attention to the different lengths of the Torx(R) socket bolts.

18. Install the solenoid caps (1, 2).
19. Install the electrohydraulic unit into the vehicle.