Operation CHARM: Car repair manuals for everyone.

Rear Door: Service and Repair





BACK DOOR REMOVAL STEPS
1. Spare tire lock cylinder
2. Spare tire
3. Spare tire carrier
4. Rear opening trim
5. Retractor cover
6. Quarter trim
7. Rear pillar lower trim

ADJUSTMENT OF BACK DOOR INSTALLATION
8. Cotter pin
9. Clevis pin
10. Connection of rear washer tube
11. Connection of back door wiring harness connectors
12. Back door
13. Inside handle cover
14. Back door trim
15. Waterproof film
16. Door upper hinge
17. Door lower hinge

STRIKER REMOVAL STEPS
18. Striker
19. Striker shim

DOOR OPENING WEATHERSTRIP
20. Door opening weatherstrip

NOTES:
1. Reverse the removal procedures to reinstall.
2. N indicates non-reusable parts


SERVICE POINTS OF REMOVAL





20. Removal Of Door Opening Weatherstrip
Remove the door opening weatherstrip with the tool shown in the illustration.

SERVICE POINTS OF INSTALLATION





20. Application Of Adhesive To Door Opening Weatherstrip
Apply a coating of specified adhesive at the position shown in the illustration, and then attach the door opening weatherstrip.

Specified adhesive: MOPAR Silicon Rubber Adhesive Sealant or Auto Glass Adhesive and Sealer Part No. 4026070 or 2298825, or equivalent





17. Application Of Grease To Door Lower Hinge/16. Door Upper Hinge
Supply multipurpose grease from the grease holes of the door hinges.

Specified grease: MOPAR Multi-Mileage Lubricant Part No. 2525035 or equivalent

NOTE: The nozzle of the grease gun should have a small-diameter tip.