Part 1

Oil Pump Seal Replace

TRANSAXLE RECONDITION

Tag all clutch pack assemblies, as they are removed, for reassembly identification.

CAUTION: Do not Intermix clutch discs or plates as the unit might then fail.

INPUT SHAFT END PLAY

Measuring input shaft end play before disassembly will usually indicate when a #4 thrust plate change is required, (except when major parts are replaced). The #4 thrust plate is located behind the overdrive clutch hub.






(1) Attach a dial indicator to transaxle bell housing with its plunger seated against end of input shaft (Fig. 1). Move input shaft in and out to obtain end play reading. End play specifications are .13 to .64 mm (.005 to .025 inch). Record indicator reading for reference when reassembling the transaxle.











CAUTION: Be sure input speed sensor is removed before removing oil pump.





















CAUTION: The cooler bypass valve must be replaced if a transaxie failure has occurred. Do not reuse old valve or attempt to clean old valve. When Installing bypass valve, Insert with 0-ring end towards rear of case.