Operation CHARM: Car repair manuals for everyone.

Starting Problems

CAUSE ACTION

Improper fuel Drain fuel tank, flush system, fill with proper fuel. Change filter

Empty fuel tank or fuel tank vent blocked Fill tank, bleed system, check tank vent

Air in fuel system Bleed fuel system

Voltage not supplied to fuel shutdown Correct voltage supply problem or
solenoid or fuel shutdown solenoid replace solenoid
inoperative

Voltage not supplied from fuel shutdown Refer to Fuel Shutdown Relay/
solenoid relay Testing and Inspection Procedures

Clogged fuel filter Replace fuel filter

Restricted or blocked fuel supply lines Remove restriction or replace lines

Leaking injection lines, damaged lines or Replace damaged lines or tighten
loose connections connections as necessary.
Bleed fuel system

Wax buildup in fuel filter (cold weather Replace fuel filter, use recommended
only) diesel fuel

Incorrect injection pump to engine timing Adjust injection pump timing

Malfunctioning intake manifold air heating Repair air beating system
system

Injection sequence does not correspond Install fuel injection lines in correct
with firing order order

Low or uneven engine compression Repair as necessary

Restricted or blocked fuel injection lines Remove restriction or replace lines

Fuel injection pump malfunction or Replace fuel injection pump
not adjustable