Operation CHARM: Car repair manuals for everyone.

Front Door: Adjustments

FRONT DOOR ADJUSTMENT
The doors are adjusted at the hinge attaching locations at either the cab pillar or the door, as applicable. Enlarged screw holes are located in the cab pillar for fore, aft and tilt adjustments. Enlarged screw holes are located in the door for up/down and in/out adjustments. Prior to door adjustment, the door latch must be removed to allow the door to close freely and be properly aligned without interference.

FRONT DOOR FORE AND AFT
Fore/aft door adjustment should be made by loosening the screws at one hinge at a time and then moving the door to the correct position.

1. Support the door with a padded floor jack.
2. Loosen the applicable hinge-to-cab pillar screws and move the door to the required fore/aft position.
3. If necessary loosen the other hinge-to-cab pillar screws and move the door to the required fore/aft position.
4. Tighten the hinge screws to 35 Nm (26 ft. lbs.) torque.
5. Remove the floor jack from the door.

FRONT DOOR IN AND OUT
In/out door adjustment should be made by loosening the screws at one hinge at a time, and then moving the door to the correct position.

1. Support the door with a padded floor jack.
2. Loosen the applicable hinge-to-door screws and move the door to the required in/out position.
3. If necessary, loosen the other hinge-to-door screws and move the door to the required in/out position.
4. Tighten the hinge screws to 35 Nm (26 ft. lbs.) torque.
5. Remove the floor jack from the door.

FRONT DOOR UP AND DOWN
1. Support the door with a padded floor jack.
2. Loosen hinge-to-door screws at both hinges, and move the door to the required up/down position.
3. Tighten the hinge screws to 35 Nm (26 ft. lbs.) torque.
4. Remove the floor jack from the door.