Installation

1. Be sure mating surfaces of chain case cover and cylinder block are clean and free from burrs. Crankshaft oil seal must be removed to insure correct oil pump engagement.

NOTE: Do not use sealer on cover gasket.





2. Use a new cover gasket, and O-rings. Adhere new gasket to chain case cover, making sure that the lower edge of the gasket is flush to 0.5 mm (0.020 inch) passed the lower edge of the cover.
3. Rotate crankshaft so that the oil pump drive flats are vertical.
4. Position oil pump inner rotor so the mating flats are in the same position as the crankshaft drive flats.
5. Install cover onto crankshaft. Make sure the oil pump is engaged on the crankshaft correctly or severe damage may result.
6. Install chain case cover screws and torque to 27 Nm (20 ft. lbs.).





7. Install crankshaft oil seal.





8. Install crankshaft pulley.





9. Install engine bracket and torque fasteners to 54 Nm (40 ft. lbs.).
10. Install idler pulley on engine bracket.
11. Install cam sensor.
12. Install A/C compressor mounting bracket.
13. Install A/C compressor.
14. Install drive belt
15. Install inner splash shield and wheel.
16. Install oil pump pick-up and oil pan and transmission inspection cover if removed.
17. Install engine mount.
18. Fill crankcase with oil to proper level.
19. Fill cooling system.
20. Connect battery.