Front Output Shaft and Drive Chain Installation

1. Install front output shaft in bearing.





2. Insert front sprocket in drive chain.
3. Install drive chain around mainshaft sprocket. Then position front sprocket over front shaft.
4. Raise mainshaft about 2.54 cm (one inch) and seat front sprocket on front output shaft.
5. If mainshaft and sliding clutch were unseated during chain installation, align and reseat mainshaft in input gear and hub. Then reseat synchro hub in sliding clutch. Press synchro struts inward to ease clutch back onto hub.





6. Install front sprocket retaining ring.
7. Realign sliding clutch on synchro hub if necessary. Press synchro struts inward to ease realignment. Be sure mainshaft is fully seated before proceeding.





8. Install spring and cup on shift rail.





9. Insert magnet in front case pocket.