Operation CHARM: Car repair manuals for everyone.

Vehicle Damage Warnings

CAUTION:
- Never use gasoline, kerosene, alcohol, motor oil, transmission fluid, or any fluid containing mineral oil to clean the system components. These fluids damage rubber cups and seals. Use only fresh brake fluid or Mopar brake cleaner to clean or flush brake system components. These are the only cleaning materials recommended. If system contamination is suspected, check the fluid for dirt, discoloration, or separation into distinct layers. Drain and flush the system with new brake fluid if contamination is suspected.

- Use Mopar brake fluid, or an equivalent quality fluid meeting SAE/DOT standards J1703 and DOT 3. Brake fluid must be clean and free of contaminants. Use fresh fluid from sealed containers only to ensure proper antilock component operation.

- Use Mopar multi-mileage or high temperature grease to lubricate caliper slide surfaces, drum brake pivot pins, and shoe contact points on the backing plates. Use multi-mileage grease or GE 661 or Dow 111 silicone grease on caliper bushings and slide pins to ensure proper operation.

- Never use reclaimed brake fluid or fluid from an container which has been left open. An open container will absorb moisture from the air and contaminate the fluid.

- Never use any type of a petroleum-based fluid in the brake hydraulic system. Use of such type fluids will result in seal damage of the vehicle brake hydraulic system causing a failure of the vehicle brake system.

- Grease or any other foreign material must be kept off the caliper, surfaces of the disc and external surfaces of the hub, during service procedures. Handling the brake disc and caliper should be done in a way to avoid deformation of the disc and nicking or scratching brake linings.

- If inspection reveals rubber piston seals are worn or damaged, they should be replaced immediately.

- During removal and installation of a wheel assembly, exercise care so as not to interfere with or damage the caliper splash shield, the bleeder screw or the transfer tube (if equipped).

- Front wheel bearings should be adjusted to specifications.

- Be sure vehicle is centered on hoist before servicing any of the front end components to avoid bending or damaging the disc splash shield on full right or left wheel turns.

- Before the vehicle is moved after any brake service work, be sure to obtain a firm brake pedal.

- The assembly bolts of the two caliper housings (if equipped) should not be disturbed unless the caliper requires service.