Crankshaft Position Sensor: Description and Operation
Fig 1 Timing Reference Notches:
OPERATION
The PCM determines what cylinder to fire from the crankshaft position sensor input and the camshaft position sensor input. The second crankshaft counterweight has machined into it two sets of four timing reference notches and a 60 degree signature notch (Fig. 1). From the crankshaft position sensor input the PCM determines engine speed and crankshaft angle (position).
The notches generate pulses from high to low in the crankshaft position sensor output voltage. When a metal portion of the counterweight aligns with the crankshaft position sensor, the sensor output voltage goes low (less than 0.3 volts). When a notch aligns with the sensor, voltage switches high (5.0 volts). As a group of notches pass under the sensor, the output voltage switches from low (metal) to high (notch) then back to low.
If available, an oscilloscope can display the square wave patterns of each voltage pulse. From the width of the output voltage pulses, the PCM calculates engine speed. The width of the pulses represent the amount of time the output voltage stays high before switching back to low. The period of time the sensor output voltage stays high before switching back to low is referred to as pulse width. The faster the engine is operating, the smaller the pulse width on the oscilloscope.
By counting the pulses and referencing the pulse from the 60 degree signature notch, the PCM calculates crankshaft angle (position). In each group of timing reference notches, the first notch represents 69 degrees before top dead center (BTDC). The second notch represents 49 degrees BTDC. The third notch represents 29 degrees. The last notch in each set represents 9 degrees before top dead center (TDC).
The timing reference notches are machined to a uniform width representing 13.6 degrees of crankshaft rotation. From the voltage pulse width the PCM tells the difference between the timing reference notches and the 60 degree signature notch. The 60 degree signature notch produces a longer pulse width than the smaller timing reference notches. If the camshaft, position sensor input switches from high to low when the 60 degree signature notch passes under the crankshaft position sensor, the PCM knows cylinder number one is the next cylinder at TDC.
Fig 8 Crankshaft Position Sensor:
The crankshaft position sensor mounts to the engine block behind the generator, near the oil filter (Fig. 8).
CIRCUIT OPERATION
Circuit K7 supplies 8 volts from the Powertrain Control Module (PCM) to the crankshaft position sensor. The K7 circuit originates at cavity 44 of the PCM connector.
Circuit K24 from the sensor provides an input signal to the PCM. The K24 circuit connects to cavity 32 of the PCM. On vehicles equipped with an electronically controlled automatic trans axle, circuit K24 splices to the transmission control module.
The PCM provides ground for the crankshaft position sensor signal (circuit K24) through circuit K4. Circuit K4 connects to cavity 43 of the PCM.
Helpful Information
Circuit K7 also splices to supply 8 volts to the camshaft position sensor and vehicle speed sensor.
Circuit K4 also splices to supply ground for the signals from the following:
- Upstream heated oxygen sensor
- Downstream heated oxygen sensor
- Camshaft position sensor
- Throttle position sensor
- Manifold absolute pressure sensor
- Engine coolant temperature sensor
- Knock sensor
- Intake air temperature sensor
- Vehicle speed sensor