Operation CHARM: Car repair manuals for everyone.

Transfer Shaft

DISASSEMBLY

Rear Cover Bolts:




Remove Or Install Rear Cover:





NOTE: Remove old sealant before applying new sealant. Use Mopar RTV sealant or equivalent when installing cover.

NOTE: Remove or install both governor valves and governor body.

Remove Transfer Shaft Gear Retaining Nut:




Transfer Shaft Gear Nut And Washer:




Remove Transfer Shaft Gear:




Transfer Shaft Gear And (Select) Shim:






Using Tool L-4406-1 With Adapter L-4406-3, Remove Transfer Shaft Gear Bearing Cone:




Install Transfer Shaft Gear Bearing Cone:




Governor Support Retainer:




Remove Governor Support Retainer Bearing Cup:






Install Governor Support Retainer Bearing Cup:




Low-Reverse Band Anchor Pin:




Governor Assembly:




Transfer Shaft Bearing Snap Ring:






Remove Transfer Shaft And Bearing Retainer Assembly:




Remove Or Install Transfer Shaft And Bearing Retainer Assembly Using Tool L-4512:




Transfer Shaft And Bearing Retainer:




Remove Transfer Shaft Bearing Cone:






Install Transfer Shaft Bearing Cone:




Remove Transfer Shaft Bearing Cup:




Install Transfer Shaft Bearing Cup:





DETERMINING SHIM THICKNESS
Shim thickness need only be determined if any of the following parts are replaced:
- Transaxle case
- Transfer shaft
- Transfer shaft gear
- Transfer shaft bearings
- Governor support retainer
- Transfer shaft bearing retainer
- Retainer snap ring
- Governor support

Refer to Bearing Adjustment Procedure to determine proper shim thickness.

Tighten Transfer Shaft Gear Retaining Nut To 271 Nm (200 Ft. Lbs.):




Checking Transfer Shaft End Play:





ASSEMBLY
To install transfer shaft, reverse the above procedure.