Operation CHARM: Car repair manuals for everyone.

Expansion Plug Replacement

Expansion Plug Location:





The expansion plugs at the rear of the shift rail bores can be replaced if loose and/or leaking. Replacement procedure is as follows:

1. Drill 6 mm (1/4 inch) diameter hole in center of each plug to be removed.
2. Pry plug out of cover with tapered punch.
3. Clean all chips from shift cover and plug bores. Then clean plug bores with solvent and dry with clean shop towel.
4. Apply small bead of sealer to outer edge of each new plug. Use MOPAR silicone adhesive/sealer, or equivalent.
5. Position each new plug in bore and tap into place with hammer and suitable size punch or socket.