Inputs
AIR CONDITIONING (A/C) CONTROLS-PCM INPUTThe A/C control system information applies to factory installed air conditioning units.
A/C SELECT SIGNAL: When the A/C switch is in the ON position, an in put signal is sent to the powertrain control module (PCM). The signal informs the PCM that the A/C has been selected. The PCM adjusts idle speed to a pre-programmed rpm through the idle air control (IAC) motor to compensate for increased engine load.
A/C REQUEST SIGNAL: Once A/C has been selected, the powertrain control module (PCM) receives the A/C request signal from the clutch cycling pressure switch. The input indicates that the evaporator pressure is in the proper range for A/C application. The PCM uses this input to cycle the A/C compressor clutch (through the A/C relay). It will also determine the correct engine idle speed through the idle air control (IAC) motor position.
If the A/C low-pressure switch or high-pressure switch opens (indicating a low or high refrigerant pressure), the PCM will not receive an A/C request signal. The PCM will then remove the ground from the A/C relay. This will deactivate the A/C compressor clutch.
If the switch opens, (indicating that evaporator is not in proper pressure range), the PCM will not receive the A/C request signal. The PCM will then remove the ground from the A/C relay, deactivating the A/C compressor clutch.
Power Distribution Center (PDC):
AUTOMATIC SHUTDOWN (ASD) RELAY SENSE-PCM INPUT
A 12 volt signal at this input indicates to the Powertrain Control Module (PCM) that the ASD has been activated. The ASD relay is located in the Power Distribution Center (PDC). The PDC is located in the engine compartment. Refer to label on PDC cover for relay location. The relay is used to connect the oxygen sensor heater element, ignition coil and fuel injectors to 12 volt + power supply.
This input is used only to sense that the ASD relay is energized. If the PCM does not see 12 volts at this input when the ASD should be activated, it will set a Diagnostic Trouble Code (DTC).
BATTERY TEMPERATURE SENSOR-PCM INPUT
Provides a signal to the PCM corresponding to the battery temperature.
BATTERY VOLTAGE-PCM INPUT
The battery voltage input provides power to the Powertrain Control Module (PCM). It also informs the PCM what voltage level is supplied to the ignition coil and fuel injectors.
If battery voltage is low, the PCM will increase injector pulse width period of time that the injector is energized). This is done to compensate for the reduced flow through injector caused by the lowered voltage.
BRAKE SWITCH-PCM INPUT
When the brake light switch is activated, the Powertrain Control Module (PCM) receives an input indicating that the brakes are being applied. After receiving this input, the PCM maintains idle speed to a scheduled rpm through control of the Idle Air Control (IAC) motor. The brake switch input is also used to disable vent and vacuum solenoid output signals to the speed control servo.
Camshaft Position Sensor-Typical (Distributor Shown):
CAMSHAFT POSITION SENSOR-PCM INPUT
A sync signal is provide by the camshaft position sensor. The sensor located in the distributor on all engines. The sync signal from this sensor works in conjunction with the crankshaft position sensor to provide the powertrain control module (PCM) with inputs. This is done to establish and maintain correct injector firing order.
Refer to Camshaft Position Sensor for more information.
THROTTLE POSITION SENSOR (TPS)- 2.5L ENGINE-PCM INPUT
The throttle position sensor (TPS) is mounted on the throttle body. The TPS is a variable resistor that provides the powertrain control module (PCM) with an input signal (voltage) that represents throttle blade position. The sensor is connected to the throttle blade shaft. As the position of the throttle blade changes, the resistance of the TPS changes.
The PCM supplies approximately 5 volts to the TPS. The TPS output voltage (input signal to the PCM) represents the throttle blade position. The PCM receives an input signal voltage from the TPS. This will vary in an approximate range of from 0.26 volts at minimum throttle opening (idle), to 4.49 volts at wide open throttle. Along with inputs from other sensors, the PCM uses the TPS input to determine current engine operating conditions. In response to engine operating conditions, the PCM will adjust fuel injector pulse width and ignition timing.
VEHICLE SPEED AND DISTANCE-PCM INPUT
Vehicle speed and distance covered are measured by the Rear Wheel Speed Sensor. The sensor is mounted to the rear axle. A signal is sent from this sensor to the Controller Antilock Brake (CAB) computer. A signal is then sent from the CAB to the Powertrain Control Module (PCM) to determine vehicle speed and distance covered. The PCM will then determine strategies for fuel system and speed control system operation.
CRANKSHAFT POSITION SENSOR- 3.9/5.2/5.9L ENGINES-PCM INPUT
This sensor is a hall effect device that detects notches in the flywheel (manual transmission) or flexplate (automatic transmission).
This sensor is used to indicate to the powertrain control module (PCM) that a spark and or fuel injection event is to be required. The output from this sensor, in conjunction with the camshaft position sensor signal, is used to differentiate between fuel injection and spark events. It is also used to synchronize the fuel injectors with their respective cylinders.
Crankshaft Position Sensor:
The sensor is bolted to the cylinder block near the rear of the right cylinder head.
Refer to crankshaft position sensor information.
The engine will not operate if the PCM does not receive a crankshaft position sensor input.
CRANKSHAFT POSITION SENSOR- 2.5L ENGINE-PCM INPUT
This sensor is a hall effect device that detects notches in the flywheel (manual transmission).
This sensor is used to indicate to the powertrain control module (PCM) that a spark and or fuel injection event is to be required. The output from this sensor, in conjunction with the camshaft position sensor signal, is used to differentiate between fuel injection and spark events. It is also used to synchronize the fuel injectors with their respective cylinders.
Crankshaft Position Sensor:
The sensor is bolted to the transmission bellhousing.
Refer to crankshaft position sensor information.
The engine will not operate if the PCM does not receive a crankshaft position sensor input.
Engine Coolant Temperature Sensor:
ENGINE COOLANT TEMPERATURE SENSOR- 3.9/5.2/5.9L ENGINES-PCM INPUT
The engine coolant temperature sensor is installed into a water jacket at the front of the intake manifold located near the rear of the generator. The sensor provides an input voltage to the powertrain control module (PCM) relating coolant temperature. The PCM uses this input along with inputs from other sensors to determine injector pulse width and ignition timing. As coolant temperature varies, the coolant temperature sensor resistance will change. This change in resistance results in a different input voltage to the PCM.
When the engine is cold, the PCM will operate in Open Loop cycle. It will demand slightly richer air-fuel mixtures and higher idle speeds. This is done until normal operating temperatures are reached.
Engine Coolant Temperature Sensor:
ENGINE COOLANT TEMPERATURE SENSOR- 2.5L ENGINE-PCM INPUT
The engine coolant temperature sensor is installed in the thermostat housing and protrudes into the water jacket. The sensor provides an input voltage to the powertrain control module (PCM) relating coolant temperature. The PCM uses this input along with inputs from other sensors to determine injector pulse width and ignition timing. As coolant temperature varies, the coolant temperature sensor's resistance changes. The change in resistance results in a different input voltage to the PCM.
When the engine is cold, the PCM will operate in Open Loop cycle. It will demand slightly richer air-fuel mixtures and higher idle speeds. This is done until normal operating temperatures are reached,
Refer to Open Loop/Closed Loop Modes of Operation for more information.
FIVE VOLT SENSOR SUPPLY-PRIMARY
Supplies the required 5 volt power source to the crankshaft position sensor, camshaft position sensor, MAP sensor and throttle position sensor.
FIVE VOLT SENSOR SUPPLY-SECONDARY
Supplies the required 5 volt power source to the transmission pressure sensor (if equipped).
FUEL LEVEL SENSOR-PCM INPUT
The Powertrain Control Module (PCM) supplies power to the fuel level sensor (fuel gauge sending unit). The fuel level sensor will then return a signal to the PCM to indicate fuel level. The purpose of this feature is to prevent a false setting of misfire and fuel system monitor trouble codes. This is if the fuel level is less than approximately 15 percent, or, if equipped with a Leak Detection Pump (LDP), more than approximately 85 percent of its rated capacity. This input is also used to send a signal to the PCM for fuel gauge operation via the CCD bus circuits.
IGNITION CIRCUIT SENSE-PCM INPUT
The ignition circuit sense input tells the Powertrain Control Module (PCM) the ignition switch has energized the ignition circuit.
Intake Manifold Air Temperature Sensor - Typical:
INTAKE MANIFOLD AIR TEMPERATURE SENSOR-3.9/5.2/5.9L ENGINES-PCM INPUT
The intake manifold air temperature sensor is installed in the intake manifold with the sensor element extending into the air stream. The sensor provides an input voltage to the powertrain control module (PCM) indicating intake manifold air temperature. The input is used along with inputs from other sensors to determine injector pulse width. As the temperature of the air-fuel stream in the manifold varies, the sensor resistance changes. This results in a different input voltage to the PCM.
Intake Manifold Air Temperature Sensor:
INTAKE MANIFOLD AIR TEMPERATURE SENSOR-2.5L ENGINE-PCM INPUT
The intake manifold air temperature sensor is installed in the intake manifold with the sensor element extending into the air stream. The sensor provides an input voltage to the powertrain control module (PCM) indicating intake manifold air temperature. The input is used along with inputs from other sensors to determine injector pulse width. As the temperature of the air-fuel stream in the manifold varies, the sensor resistance changes. This results in a different input voltage to the PCM.
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR-3.9/5.2/5.9L ENGINES-PCM INPUT
The MAP sensor reacts to absolute pressure in the intake manifold. It provides an input voltage to the powertrain control module (PCM). As engine load changes, manifold pressure varies. The change in manifold pressure causes MAP sensor voltage to change. The change in MAP sensor voltage results in a different input voltage to the PCM. The input voltage level supplies the PCM with information about ambient barometric pressure during engine start-up (cranking) and engine load while the engine is running. The PCM uses this input along with inputs from other sensors to adjust air-fuel mixture.
MAP And Throttle Position Sensor Location - Typical:
The MAP sensor is mounted on the side of the engine throttle body. The sensor is connected to the throttle body with a rubber L-shaped fitting.
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR-2.5L ENGINE-PCM INPUT
The MAP sensor reacts to absolute pressure in the intake manifold. It provides an input voltage to the powertrain control module (PCM). As engine load changes, manifold pressure varies. The change in manifold pressure causes MAP sensor voltage to change. The change in MAP sensor voltage results in a different input voltage to the PCM. The input voltage level supplies the PCM with information about ambient barometric pressure during engine start-up (cranking) and engine load while the engine is running. The PCM uses this input along with inputs from other sensors to adjust air-fuel mixture.
MAP Sensor Location:
The MAP sensor is mounted on the side of the engine throttle body. The sensor is connected to the throttle body with a rubber L-shaped fitting.
OIL PRESSURE SENSOR-PCM INPUT
Sends a signal from the oil pressure sending unit to the Powertrain Control Module (PCM) relating to engine oil pressure.
OUTPUT SHAFT SPEED SENSOR-PCM INPUT
This sensor generates a signal to the PCM relating to the speed of the transmission main drive shaft. This input is used with 4-speed electronic transmissions only.
OVERDRIVE/OVERRIDE SWITCH-PCM INPUT
On vehicles equipped with an automatic transmission and overdrive, the powertrain control module (PCM) regulates the 3-4 overdrive up-shift and downshift through the overdrive solenoid. This solenoid is located in the transmission. An overdrive/override push-button switch is located at the end of transmission shift lever.
The overdrive/override push-button switch is normally open (overdrive allowed) when the lamp is not illuminated. It momentarily closes (overdrive not allowed) when the operator presses the switch and the lamp is illuminated. Overdrive will revert to ON (lamp off) each time the ignition switch in turned on. The transmission downshifts if the operator presses the override switch while in overdrive.
OXYGEN SENSOR-ALL EXCEPT 5.9L ENGINE WITH 2WD-PCM INPUTS
Two heated O2S sensors are used. The sensors produce voltages from 0 to 1 volt, depending upon the oxygen content of the exhaust gas in the exhaust manifold. When a large amount of oxygen is present (caused by a lean air/fuel mixture), the sensors produces a low voltage. When there is a lesser amount present (rich air/fuel mixture) it produces a higher voltage. By monitoring the oxygen content and converting it to electrical voltage, the sensors act as a rich-lean switch.
In Closed Loop operation, the PCM monitors the O2S sensor input (along with other inputs) and adjusts the injector pulse width accordingly. During Open Loop operation, the PCM ignores the O2 sensor input. The PCM adjusts injector pulse width based on preprogrammed (fixed) values and inputs from other sensors.
The oxygen sensors are equipped with a heating element that keeps the sensors at proper operating temperature during all operating modes. Maintaining correct sensor temperature at all times allows the system to enter into closed loop operation sooner. Also, it allows the system to remain in closed loop operation during periods of extended idle.
The Automatic Shutdown (ASD) relay supplies battery voltage to both the upstream and downstream heated oxygen sensors. The oxygen sensors are equipped with a heating element. The heating elements reduce the time required for the sensors to reach operating temperature.
UPSTREAM HEATED OXYGEN SENSOR
The upstream O2S sensor is located near the inlet end of the catalytic converter. It provides an input voltage to the PCM. The input tells the PCM the oxygen content of the exhaust gas . The PCM uses this information to fine tune the air/fuel ratio by adjusting injector pulse width.
DOWNSTREAM HEATED OXYGEN SENSOR
The downstream heated oxygen sensor is located near the outlet end of the catalytic converter. The downstream heated oxygen sensor input is used to detect catalytic convertor deterioration. As the convertor deteriorates, the input from the downstream sensor begins to match the upstream sensor input except for a slight time delay. By comparing the downstream heated oxygen sensor input to the input from the upstream sensor, the PCM calculates catalytic convertor efficiency.
When the catalytic converter efficiency drops below emission standards, the PCM stores a diagnostic trouble code and illuminates the Malfunction Indicator Lamp (MIL). For more information, refer to Emission Control Systems.
OXYGEN SENSOR-5.9L ENGINE WITH 2WD- PCM INPUTS
When the vehicle is equipped with a 5.9L V-8 engine and two-wheel-drive (2WD), four heated O2S sensors Will be used. They are: Left, right, pre-catalyst and post catalyst. The left, right and post catalyst sensors will fine-tune air-fuel ratio. The pre-catalyst and post catalyst sensors will determine catalytic converter efficiency.
Two of these sensors are installed into the left and right exhaust manifold downpipes. The left O2S sensor will monitor cylinders 1, 3, 5 and 7. The right sensor will monitor cylinders 2, 4, 6 and 8.
The sensors produce voltages from 0 to 1 volt, depending upon the oxygen content of the exhaust gas in the exhaust manifold. When a large amount of oxygen is present (caused by a lean air/fuel mixture), the sensors produces a low voltage. When there is a lesser amount present (rich air/fuel mixture) it produces a higher voltage. By monitoring the oxygen content and converting it to electrical voltage, the sensors act as a rich-lean switch.
The oxygen sensors are equipped with a heating element that keeps the sensors at proper operating temperature during all operating modes. Maintaining correct sensor temperature at all times allows the system to enter into closed loop operation sooner. Also, it allows the system to remain in closed loop operation during periods of extended idle.
In Closed Loop operation, the PCM monitors the O2S sensor input (along with other inputs) and adjusts the injector pulse width accordingly. During Open Loop operation, the PCM ignores the O2 sensor input. The PCM adjusts injector pulse width based on preprogrammed (fixed) values and inputs from other sensors.
The Automatic Shutdown (ASD) relay supplies battery voltage to both oxygen sensors. The oxygen sensors are equipped with a heating elements. The heating elements reduce the time required for the sensors to reach operating temperature.
PRE-CATALYST OXYGEN SENSOR
The pre-catalyst O2S sensor is located in the inlet end of the catalytic converter. It provides an input voltage to the PCM. By comparing the input from the pre-catalyst O2S sensor, with the input from the post catalyst oxygen sensor, the PCM calculates catalytic convertor efficiency.
POST CATALYST OXYGEN SENSOR
The post catalyst heated oxygen sensor threads into the outlet end of the catalytic convertor. The post catalyst heated oxygen sensor input is used to detect catalytic convertor deterioration and fine tune the air fuel ratio. As the convertor deteriorates, the input from this sensor begins to match the pre-catalyst sensor input except for a slight time delay. By comparing the inputs from both of these sensors, the PCM calculates catalytic convertor efficiency.
When the catalytic converter efficiency drops below emission standards, the PCM stores a diagnostic trouble code and illuminates the Malfunction Indicator Lamp (MIL). For more information, refer to Emission Control Systems.
POWER GROUND
The power ground is used to control ground circuits for the following powertrain control module (PCM) loads:
- Generator field winding
- Fuel injectors
- Ignition coil
- Certain relays/solenoids
Power Steering Pump Pressure Switch:
POWER STEERING PRESSURE SWITCH-PCM INPUT
A pressure sensing switch is included in the power steering system (mounted on the high-pressure line). This switch will be used only on vehicles equipped with a 2.5L engine and power steering. The switch provides an input to the Powertrain Control Module (PCM). This input is provided during periods of high pump load and low engine rpm; such as during parking maneuvers. The PCM will then increase the idle speed through the Idle Air Control (IAC) motor. This is done to prevent the engine from stalling under the increased load.
When steering pump pressure exceeds 3275 kPa ± 690 kPa (475 psi ± 100 psi), the normally closed switch will open and the PCM will increase the engine idle speed. This will prevent the engine from stalling.
When pump pressure drops to approximately 1379 kPa (200 psi), the switch circuit will re-close and engine idle speed will return to its previous settings.
SENSOR RETURN-PCM INPUT
Sensor Return provides a low noise ground reference for all engine control system sensors.
SIGNAL GROUND-PCM INPUT
Signal ground provides a low noise ground to the data link connector.
SPEED CONTROL SWITCHES-PCM INPUT
Six different speed control functions, using three momentary contact switches, are monitored through this multiplexed input. The resistance monitored at this input, in combination with the length of time the PCM measures the resistance, determines which switch feature has been selected. The three switches are: On/Off, Set/Coast, Cancel and Resume/Accelerate.
TRANSMISSION PARK/NEUTRAL SWITCH-PCM INPUT
The park/neutral switch is located on the transmission housing and provides an input to the powertrain control module (PCM). This will indicate that the automatic transmission is in Park, Neutral or a drive gear selection. This input is used to determine idle speed (varying with gear selection), fuel injector pulse width, ignition timing advance and vehicle speed control operation.
TRANSMISSION GOVERNOR PRESSURE SENSOR-PCM INPUT
Provides a signal proportional to the transmission governor pressure. It provides feedback for control of the governor pressure solenoid, which regulates transmission governor pressure. This input is used with 4speed electronic transmissions only.
TRANSMISSION TEMPERATURE SENSOR- PCM INPUT
This input is used in the shift operation for 4-speed electronic transmissions only. The temperature data is used for: torque converter clutch operation, overdrive shift, low temperature shift compensation, wide open throttle shift strategy and governor pressure transducer calibration.
THROTTLE POSITION SENSOR (TPS)- 3.9/5.2/5.9L ENGINE-PCM INPUT
The throttle position sensor (TPS) is mounted on the throttle body. The TPS is a variable resistor that provides the powertrain control module (PCM) with an input signal (voltage) that represents throttle blade position. The sensor is connected to the throttle blade shaft. As the position of the throttle blade changes, the resistance of the TPS changes.
The PCM supplies approximately 5 volts to the TPS. The TPS output voltage (input signal to the PCM) represents the throttle blade position. The PCM receives an input signal voltage from the TPS. This will vary in an approximate range of from 0.26 volts at minimum throttle opening (idle), to 4.49 volts at wide open throttle. Along with inputs from other sensors, the PCM uses the TPS input to determine current engine operating conditions. In response to engine operating conditions, the PCM will adjust fuel injector pulse width and ignition timing.